Introduction to RTP, Forging furnace advantages, characteristics and principles

RTPIt is an efficient, energy-saving and environment-friendly metal heating device.，the main structure includes furnace chamber, Radiation chamber, combustor, ventilation system and ventilation system，it is an ideal choice for customers to buy RTP。The following is to introduce the RTP:

1、Brief introduction of RTP

RTPIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，Mainly used forEnergy conservation and environmental protection,Metal forging heating,Metal melting and casting,Metal heat treatment andMetal tempering，it can be used in petroleum, surface treatment, pharmacy, automobile, electron and other industries，Easy to control,Easy to maintain,energy-efficient,Stable and reliable,energy saving and environmental protection，it has the functions of Forging heating, normalizing, heat treatment, anneal and anneal。

RTP

2、RTP use

The purpose of RTP is introduced as follows:

1. Metal tempering

By properly heating and cooling the metal material, the RTP can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Metal heat treatment

In addition to forging heating, RTPs can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Metal forging heating

The RTP can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of RTPs can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Energy conservation and environmental protection

The RTP uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

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3、Introduction of RTP characteristics

RTP has the following characteristics

1. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

2. Stable and reliable

The RTP has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. Stable and reliable

The RTP has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. Easy to control

The combustion system and ventilation system of the RTP can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

5. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the RTP further improves energy utilization efficiency and reduces energy consumption and emissions.

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4、RTP structure composition

The RTP structure is introduced as follows:

1. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

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5、Working principle of RTP

RTPThe high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，be loved by our customers.。

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6、RTP advantage

The advantages of RTP are as follows:

1. Uniform heating

The RTP adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

2. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

3. Wide application range

The RTP is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

4. Rapid temperature rise

The RTP can heat the metal material to the required temperature in a short time, which improves the production efficiency.

5. Intelligent control

The RTP is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

RTP

RTPis a common RTP，It is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，the product looks beautiful.。