What is a Fully automatic annealing furnace? How much is the price of the forging furnace?

Fully automatic annealing furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，the product looks beautiful.，support customization。

1、Brief introduction of Fully automatic annealing furnace

Fully automatic annealing furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，features include Easy to control, Strong adaptability, Stable and reliable, Strong adaptability and Easy to maintain。

Fully automatic annealing furnace

2、Introduction of Fully automatic annealing furnace characteristics

Fully automatic annealing furnace has the following characteristics

1. Easy to maintain

The structural design of the Fully automatic annealing furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Strong adaptability

The Fully automatic annealing furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

3. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

4. Stable and reliable

The Fully automatic annealing furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

Fully automatic annealing furnace

3、Fully automatic annealing furnace structure composition

The Fully automatic annealing furnace has the following structure

1. furnace chamber

A space for holding metallic materials for heating.

2. Radiation chamber

The heat load of the main place for Fully automatic annealing furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

4. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Fully automatic annealing furnace

4、Fully automatic annealing furnace function

Fully automatic annealing furnacemultifunctional, with functions such as anneal, hardening and tempering, quench, anneal and temper，Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，It is an efficient, energy-saving and environment-friendly metal heating device.，it is mainly composed of furnace chamber, combustor, ventilation system, furnace chamber and combustor，at runtime,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。

Fully automatic annealing furnace

5、Fully automatic annealing furnace HD picture

One-combustion energy saving Fully automatic annealing furnace is completely upgraded, savoring the beauty of details.。

Fully automatic annealing furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

6、Structural characteristics of Fully automatic annealing furnace

The Fully automatic annealing furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. Radiation chamber

The heat load of the main place for Fully automatic annealing furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Fully automatic annealing furnace

Fully automatic annealing furnacein the course of work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，it is usually composed of convection chamber, Radiation chamber, ventilation system, recovery of waste heat and ventilation system，This productThe overall structural design is simple and novel.，it has the functions of hardening and tempering, heat treatment, Casting heating, Forging heating and normalizing。