Introduction to Continuous decarbonization annealing heat treatment furnace and Forging furnace structure principle

Continuous decarbonization annealing heat treatment furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，features include Stable and reliable, Strong adaptability, Easy to control, energy saving and environmental protection and Easy to maintain，Commonly used inMetal forging heating,Metal forging heating,Metal melting and casting,Energy conservation and environmental protection,Metal heat treatment and so on，it is an ideal choice for customers to buy Continuous decarbonization annealing heat treatment furnace。

1、Brief introduction of Continuous decarbonization annealing heat treatment furnace

Continuous decarbonization annealing heat treatment furnaceIt is a forging heating device using gas as fuel.。

Continuous decarbonization annealing heat treatment furnace

2、Continuous decarbonization annealing heat treatment furnace structure composition

The Continuous decarbonization annealing heat treatment furnace has the following structure

1. Radiation chamber

The heat load of the main place for Continuous decarbonization annealing heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. Radiation chamber

The heat load of the main place for Continuous decarbonization annealing heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Continuous decarbonization annealing heat treatment furnace

3、Continuous decarbonization annealing heat treatment furnace application

Continuous decarbonization annealing heat treatment furnaces have the following purposes.

1. Metal heat treatment

In addition to forging heating, Continuous decarbonization annealing heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Improve production efficiency

The Continuous decarbonization annealing heat treatment furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal tempering

By properly heating and cooling the metal material, the Continuous decarbonization annealing heat treatment furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Continuous decarbonization annealing heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal forging heating

The Continuous decarbonization annealing heat treatment furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Continuous decarbonization annealing heat treatment furnace

4、Continuous decarbonization annealing heat treatment furnace performance advantage

Continuous decarbonization annealing heat treatment furnaces have the following advantages.

1. Improve product quality

Because the Continuous decarbonization annealing heat treatment furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

2. Reduce operating costs

The efficient combustion and waste heat recovery system of the Continuous decarbonization annealing heat treatment furnace can significantly reduce energy consumption, thus reducing operating costs.

3. Wide application range

The Continuous decarbonization annealing heat treatment furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

4. Intelligent control

The Continuous decarbonization annealing heat treatment furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

5. Uniform heating

The Continuous decarbonization annealing heat treatment furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

Continuous decarbonization annealing heat treatment furnace

5、Continuous decarbonization annealing heat treatment furnace picture

The Continuous decarbonization annealing heat treatment furnace is designed by One-combustion energy saving with advanced technology, and the product has high performance advantages. In order to facilitate our customers to find a satisfactory Forging furnace more quickly, the following high-definition pictures are provided for reference.。

Continuous decarbonization annealing heat treatment furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

Continuous decarbonization annealing heat treatment furnacethe advantage is Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.，It is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。