What is a Segmented annealing industrial furnace? Introduction to the principle of Forging furnace structure

Segmented annealing industrial furnaceIt is a forging heating device using gas as fuel.，It has a wide range of uses, including Improve production efficiency, Metal heat treatment, Metal forging heating, Metal melting and casting and Metal tempering，it can be used in chemical industry, surface treatment, war industry, petroleum, chemical industry and other industries，It is a product series that integrates Metal heat treatment, Metal melting and casting, Metal tempering, Energy conservation and environmental protection and Improve production efficiency，widely used inHousehold necessities,machinery,metallurgy,light industry,heat treatment and other industries。

1、Brief introduction of Segmented annealing industrial furnace

Segmented annealing industrial furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，the main structure includes furnace chamber, ventilation system, ventilation system, convection chamber and Radiation chamber。

Segmented annealing industrial furnace

2、Introduction of Segmented annealing industrial furnace characteristics

Segmented annealing industrial furnace has the following characteristics

1. Easy to maintain

The structural design of the Segmented annealing industrial furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Stable and reliable

The Segmented annealing industrial furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Segmented annealing industrial furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

4. Easy to control

The combustion system and ventilation system of the Segmented annealing industrial furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

5. Strong adaptability

The Segmented annealing industrial furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

Segmented annealing industrial furnace

3、Segmented annealing industrial furnace structure composition

The Segmented annealing industrial furnace has the following structure

1. furnace chamber

A space for holding metallic materials for heating.

2. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

3. Radiation chamber

The heat load of the main place for Segmented annealing industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Segmented annealing industrial furnace

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Segmented annealing industrial furnace

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5、Functional advantages of Segmented annealing industrial furnace

Segmented annealing industrial furnaces have the following advantages.

1. Wide application range

The Segmented annealing industrial furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

2. Efficient combustion

The Segmented annealing industrial furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

3. Multiple fuel options

Although the Segmented annealing industrial furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

4. Improve product quality

Because the Segmented annealing industrial furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

5. Rapid temperature rise

The Segmented annealing industrial furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

Segmented annealing industrial furnace

6、Segmented annealing industrial furnace application

Segmented annealing industrial furnaces have the following purposes.

1. Metal heat treatment

In addition to forging heating, Segmented annealing industrial furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Improve production efficiency

The Segmented annealing industrial furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal tempering

By properly heating and cooling the metal material, the Segmented annealing industrial furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Segmented annealing industrial furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Energy conservation and environmental protection

The Segmented annealing industrial furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Segmented annealing industrial furnace

Segmented annealing industrial furnacewidely used in surface treatment, building materials, material, electron, pharmacy and other fields，Commonly used inMetal forging heating,Metal heat treatment,Energy conservation and environmental protection,Metal forging heating,Metal tempering and so on。