What is a Tempering trolley forging furnace? Introduction to the advantages, characteristics, and principles of the heating furnace

Tempering trolley forging furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，at the start of the operation,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，the main features are energy-efficient, Stable and reliable, Easy to maintain, Strong adaptability and Easy to control。The following is to introduce the Tempering trolley forging furnace:

1、Brief introduction of Tempering trolley forging furnace

Tempering trolley forging furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，it is widely used in Household necessities, heat treatment, surface treatment, light industry and Machinery manufacturing，the advantage is Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.，The structure is novel, special, advanced, reasonable and scientific.，the main structure includes ventilation system, convection chamber, ventilation system, combustor and Radiation chamber，has been favored by more and more customers.。

Tempering trolley forging furnace

2、Structural advantages of Tempering trolley forging furnace

The Tempering trolley forging furnace has the following structure

1. furnace chamber

A space for holding metallic materials for heating.

2. Radiation chamber

The heat load of the main place for Tempering trolley forging furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

Tempering trolley forging furnace

3、Tempering trolley forging furnace performance advantage

The advantages of Tempering trolley forging furnace are as follows:

1. Uniform heating

The Tempering trolley forging furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

2. Rapid temperature rise

The Tempering trolley forging furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

3. Extend the service life of equipment

The Tempering trolley forging furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

4. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

5. Reduce operating costs

The efficient combustion and waste heat recovery system of the Tempering trolley forging furnace can significantly reduce energy consumption, thus reducing operating costs.

Tempering trolley forging furnace

4、Video analysis of Tempering trolley forging furnace

On-site aerial photography of Tempering trolley forging furnace。

Tempering trolley forging furnace

As you can see from the live video.，One-combustion energy saving It is an efficient, energy-saving and environment-friendly metal heating device.。

5、Tempering trolley forging furnace structure composition

The Tempering trolley forging furnace structure is introduced as follows:

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. furnace chamber

A space for holding metallic materials for heating.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Tempering trolley forging furnace

Tempering trolley forging furnaceat runtime,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，it has the functions of temper, Casting heating, anneal, heat treatment and Forging heating，It has the functions of Metal tempering, Metal heat treatment, Energy conservation and environmental protection, Improve production efficiency and Metal forging heating。