What is a Stainless steel trolley furnace? Introduction to the advantages and characteristics of the Forging furnace

Stainless steel trolley furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，usually used in metallurgy, material, aerospace, petroleum, pharmacy and other fields，Commonly used inImprove production efficiency,Metal forging heating,Metal heat treatment,Metal tempering,Metal melting and casting and so on，the main structure includes ventilation system, ventilation system, Radiation chamber, recovery of waste heat and convection chamber，widely used in chemical industry, Machinery manufacturing, building materials, shipping, surface treatment and other fields。

1、Brief introduction of Stainless steel trolley furnace

Stainless steel trolley furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，the advantage is Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.，it has the functions of hardening and tempering, temper, Forging heating, heat treatment and anneal。

Stainless steel trolley furnace

2、Structural characteristics of Stainless steel trolley furnace

The Stainless steel trolley furnace has the following structure

1. Radiation chamber

The heat load of the main place for Stainless steel trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. Radiation chamber

The heat load of the main place for Stainless steel trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Stainless steel trolley furnace

3、Stainless steel trolley furnace customer scene picture

Details of One-combustion energy saving Stainless steel trolley furnace,the product looks atmospheric.。

Stainless steel trolley furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

4、Introduction of advantages of Stainless steel trolley furnace

Stainless steel trolley furnaces have the following advantages.

1. Reduce operating costs

The efficient combustion and waste heat recovery system of the Stainless steel trolley furnace can significantly reduce energy consumption, thus reducing operating costs.

2. Uniform heating

The Stainless steel trolley furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

3. Rapid temperature rise

The Stainless steel trolley furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

4. Efficient combustion

The Stainless steel trolley furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

5. Improve product quality

Because the Stainless steel trolley furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

Stainless steel trolley furnace

5、Stainless steel trolley furnace principle

Stainless steel trolley furnaceat work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，it is usually composed of furnace chamber, recovery of waste heat, combustor, ventilation system and ventilation system，the product looks beautiful.，is carefully developed by One-combustion energy saving combined with advanced technology。

Stainless steel trolley furnace

6、Stainless steel trolley furnace application

Stainless steel trolley furnaces have the following purposes.

1. Metal tempering

By properly heating and cooling the metal material, the Stainless steel trolley furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Metal forging heating

The Stainless steel trolley furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Energy conservation and environmental protection

The Stainless steel trolley furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Stainless steel trolley furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Stainless steel trolley furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Stainless steel trolley furnace

Stainless steel trolley furnacefeatures include Easy to maintain, energy saving and environmental protection, Stable and reliable, Easy to control and Strong adaptability，multifunctional, with functions such as normalizing, Casting heating, temper, heat treatment and anneal。