Introduction to Fully enclosed trolley forging heating furnace, how much is the price of the Forging furnace?

Fully enclosed trolley forging heating furnaceIt is a forging heating device using gas as fuel.，at runtime,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.。The following is to introduce the Fully enclosed trolley forging heating furnace:

1、Brief introduction of Fully enclosed trolley forging heating furnace

Fully enclosed trolley forging heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.。

Fully enclosed trolley forging heating furnace

2、Fully enclosed trolley forging heating furnace use

The purpose of Fully enclosed trolley forging heating furnace is introduced as follows:

1. Metal forging heating

The Fully enclosed trolley forging heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Metal tempering

By properly heating and cooling the metal material, the Fully enclosed trolley forging heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Metal heat treatment

In addition to forging heating, Fully enclosed trolley forging heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Energy conservation and environmental protection

The Fully enclosed trolley forging heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Energy conservation and environmental protection

The Fully enclosed trolley forging heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Fully enclosed trolley forging heating furnace

3、Fully enclosed trolley forging heating furnace advantage

The advantages of Fully enclosed trolley forging heating furnace are as follows:

1. Intelligent control

The Fully enclosed trolley forging heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

2. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

3. Uniform heating

The Fully enclosed trolley forging heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

4. Improve product quality

Because the Fully enclosed trolley forging heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

5. Reduce operating costs

The efficient combustion and waste heat recovery system of the Fully enclosed trolley forging heating furnace can significantly reduce energy consumption, thus reducing operating costs.

Fully enclosed trolley forging heating furnace

4、Introduction of Fully enclosed trolley forging heating furnace characteristics

Fully enclosed trolley forging heating furnace has the following characteristics

1. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Fully enclosed trolley forging heating furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

2. Efficient heating

The Fully enclosed trolley forging heating furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

3. Easy to control

The combustion system and ventilation system of the Fully enclosed trolley forging heating furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

4. Stable and reliable

The Fully enclosed trolley forging heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. Easy to maintain

The structural design of the Fully enclosed trolley forging heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Fully enclosed trolley forging heating furnace

5、Fully enclosed trolley forging heating furnace application

Fully enclosed trolley forging heating furnaces have the following purposes.

1. Metal forging heating

The Fully enclosed trolley forging heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Metal heat treatment

In addition to forging heating, Fully enclosed trolley forging heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Fully enclosed trolley forging heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Metal tempering

By properly heating and cooling the metal material, the Fully enclosed trolley forging heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Improve production efficiency

The Fully enclosed trolley forging heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Fully enclosed trolley forging heating furnace

6、Fully enclosed trolley forging heating furnace structure composition

The Fully enclosed trolley forging heating furnace structure is introduced as follows:

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. furnace chamber

A space for holding metallic materials for heating.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. Radiation chamber

The heat load of the main place for Fully enclosed trolley forging heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Fully enclosed trolley forging heating furnace

Fully enclosed trolley forging heating furnaceEasy to control,energy-efficient,Stable and reliable,energy saving and environmental protection,Easy to maintain，The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.，it is widely used inpharmacy,Machinery manufacturing,heat treatment,war industry,Household necessities and other industries。