What is a Automated trolley forging furnace? Introduction to the advantages and characteristics of forging furnace functions

Automated trolley forging furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，Structure consists of ventilation system, combustor, ventilation system, recovery of waste heat, Radiation chamber and so on，is a common Automated trolley forging furnace，it is widely used in electron, automobile, surface treatment, aerospace and pharmacy，be loved by our customers.。

1、Brief introduction of Automated trolley forging furnace

Automated trolley forging furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，multifunctional, with functions such as Casting heating, temper, anneal, quench and heat treatment，it is an ideal choice for customers to buy Automated trolley forging furnace。

Automated trolley forging furnace

2、Automated trolley forging furnace use

Automated trolley forging furnaces have the following purposes.

1. Metal heat treatment

In addition to forging heating, Automated trolley forging furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Metal forging heating

The Automated trolley forging furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Automated trolley forging furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Metal tempering

By properly heating and cooling the metal material, the Automated trolley forging furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Automated trolley forging furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Automated trolley forging furnace

3、Automated trolley forging furnace structure composition

The Automated trolley forging furnace has the following structure

1. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. Radiation chamber

The heat load of the main place for Automated trolley forging furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Automated trolley forging furnace

4、Advantages of Automated trolley forging furnace principle

Automated trolley forging furnacein the course of work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，it has the functions of heat treatment, quench, normalizing, anneal and temper，Strong adaptability,energy-efficient,Easy to maintain,Stable and reliable,Easy to control。

Automated trolley forging furnace

5、Automated trolley forging furnace characteristics

The Automated trolley forging furnace features are as follows:

1. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

2. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Automated trolley forging furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

3. Efficient heating

The Automated trolley forging furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

4. Stable and reliable

The Automated trolley forging furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. Strong adaptability

The Automated trolley forging furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

Automated trolley forging furnace

6、Introduction of advantages of Automated trolley forging furnace

Automated trolley forging furnaces have the following advantages.

1. Efficient combustion

The Automated trolley forging furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

2. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

3. Uniform heating

The Automated trolley forging furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

4. Wide application range

The Automated trolley forging furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

5. Reduce operating costs

The efficient combustion and waste heat recovery system of the Automated trolley forging furnace can significantly reduce energy consumption, thus reducing operating costs.

Automated trolley forging furnace

Automated trolley forging furnaceThe overall structural design is relatively simple，it has the structure of furnace chamber, recovery of waste heat, ventilation system, combustor and ventilation system，it has the functions of Forging heating, hardening and tempering, normalizing, Casting heating and Forging heating。