What is a Stepping bottom quenching heating furnace? How much is the price of the forging furnace?

Stepping bottom quenching heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，It is a product series that integrates Metal tempering, Metal melting and casting, Metal forging heating, Improve production efficiency and Metal heat treatment。

1、Brief introduction of Stepping bottom quenching heating furnace

Stepping bottom quenching heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，is a common Stepping bottom quenching heating furnace，the advantage is Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.，it is mainly composed of convection chamber, combustor, furnace chamber, recovery of waste heat and ventilation system，This productThe structural design is more advanced and reasonable.，the product looks atmospheric.。

Stepping bottom quenching heating furnace

2、Stepping bottom quenching heating furnace introduction video

The following is the live video of Stepping bottom quenching heating furnace designed and produced by One-combustion energy saving for users, from which we can see the the advantage is Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment. of One-combustion energy savingStepping bottom quenching heating furnace.。

Stepping bottom quenching heating furnace

As you can see from the live video.，One-combustion energy saving it is widely used in material, light industry, automobile, petroleum and Household necessities。

3、Stepping bottom quenching heating furnace application

Stepping bottom quenching heating furnaces have the following purposes.

1. Improve production efficiency

The Stepping bottom quenching heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Energy conservation and environmental protection

The Stepping bottom quenching heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Improve production efficiency

The Stepping bottom quenching heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Metal tempering

By properly heating and cooling the metal material, the Stepping bottom quenching heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal heat treatment

In addition to forging heating, Stepping bottom quenching heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Stepping bottom quenching heating furnace

4、Structural advantages of Stepping bottom quenching heating furnace

The Stepping bottom quenching heating furnace has the following structure

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Stepping bottom quenching heating furnace

5、Stepping bottom quenching heating furnace principle

Stepping bottom quenching heating furnaceat the start of the operation,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，Widely used in Energy conservation and environmental protection, Metal forging heating, Metal heat treatment, Metal tempering and Metal melting and casting，Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.，it has the functions of normalizing, quench, Forging heating, temper and normalizing，widely used inelectron,shipping,pharmacy,heat treatment,metallurgy and other industries。

Stepping bottom quenching heating furnace

6、Why choose One-combustion energy saving?

Choosing a suitable Stepping bottom quenching heating furnace manufacturer requires comprehensive consideration of many aspects. First of all, we should examine the strength of manufacturers, including production capacity, R&D team and industry experience. Strong manufacturers can better ensure product supply and innovation ability. Secondly, product quality is the key, and it is evaluated by product certification, material selection and manufacturing process to ensure the durability of products. Product performance can not be ignored, so we should choose manufacturers with matching technical parameters, rich types and customized services according to actual needs. After-sales service is equally important. Professional and timely service team, perfect after-sales content and extensive service network can make users worry about nothing. In addition, market reputation is also an important reference. We can understand the reputation and status of manufacturers through customer evaluation, industry reputation and award-winning honor. Finally, it is necessary to analyze the price and cost performance, and on the premise of ensuring the quality and performance, choose a manufacturer with reasonable price and high cost performance, so as to purchase Stepping bottom quenching heating furnace products that meet the demand and have good cost performance.。

One-combustion energy saving

Stepping bottom quenching heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.。