Introduction to Energy saving step heating furnace and forging furnace structure principle

Energy saving step heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，it has the functions of temper, hardening and tempering, temper, normalizing and anneal。The following is to introduce the Energy saving step heating furnace:

1、Brief introduction of Energy saving step heating furnace

Energy saving step heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，the product looks beautiful.，it is widely used inheat treatment,aerospace,automobile,surface treatment,building materials and other industries。

Energy saving step heating furnace

2、Working principle of Energy saving step heating furnace

Energy saving step heating furnacein the course of work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。

Energy saving step heating furnace

3、Energy saving step heating furnace advantage

The advantages of Energy saving step heating furnace are as follows:

1. Reduce operating costs

The efficient combustion and waste heat recovery system of the Energy saving step heating furnace can significantly reduce energy consumption, thus reducing operating costs.

2. Improve product quality

Because the Energy saving step heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

3. easy to operate

The operation interface of the Energy saving step heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

4. Efficient combustion

The Energy saving step heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

5. Wide application range

The Energy saving step heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

Energy saving step heating furnace

4、Structural characteristics of Energy saving step heating furnace

The Energy saving step heating furnace structure is introduced as follows:

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. furnace chamber

A space for holding metallic materials for heating.

3. Radiation chamber

The heat load of the main place for Energy saving step heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Energy saving step heating furnace

5、Energy saving step heating furnace use

The purpose of Energy saving step heating furnace is introduced as follows:

1. Metal forging heating

The Energy saving step heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Energy saving step heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Energy conservation and environmental protection

The Energy saving step heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal forging heating

The Energy saving step heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Energy conservation and environmental protection

The Energy saving step heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Energy saving step heating furnace

Energy saving step heating furnaceit can be used in light industry, metallurgy, war industry, shipping, chemical industry and other industries，It has the functions of Metal melting and casting, Improve production efficiency, Metal heat treatment, Metal heat treatment and Energy conservation and environmental protection，features include Strong adaptability, Easy to control, energy saving and environmental protection, Easy to maintain and Stable and reliable。