Introduction to Chain grate heat treatment furnace and forging furnace structure principle

Chain grate heat treatment furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，is a common Chain grate heat treatment furnace。The following is to introduce the Chain grate heat treatment furnace:

1、Brief introduction of Chain grate heat treatment furnace

Chain grate heat treatment furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，it has been widely used in petroleum, machinery, Household necessities, pharmacy, building materials and other industries，Easy to maintain,Easy to control,energy saving and environmental protection,Easy to maintain,Stable and reliable，It has a wide range of uses, including Metal melting and casting, Metal tempering, Metal heat treatment, Energy conservation and environmental protection and Improve production efficiency，reliable quality，The price is low and affordable。

Chain grate heat treatment furnace

2、Introduction of advantages of Chain grate heat treatment furnace

The advantages of Chain grate heat treatment furnace are as follows:

1. Multiple fuel options

Although the Chain grate heat treatment furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

2. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

3. Efficient combustion

The Chain grate heat treatment furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

4. Wide application range

The Chain grate heat treatment furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

5. Improve product quality

Because the Chain grate heat treatment furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

Chain grate heat treatment furnace

3、Chain grate heat treatment furnace characteristics

The Chain grate heat treatment furnace features are as follows:

1. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

2. Stable and reliable

The Chain grate heat treatment furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. Strong adaptability

The Chain grate heat treatment furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

4. Easy to maintain

The structural design of the Chain grate heat treatment furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

5. Easy to control

The combustion system and ventilation system of the Chain grate heat treatment furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

Chain grate heat treatment furnace

4、Chain grate heat treatment furnace principle

Chain grate heat treatment furnaceat work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.，It has the functions of Metal forging heating, Metal melting and casting, Energy conservation and environmental protection, Improve production efficiency and Metal tempering。

Chain grate heat treatment furnace

5、Chain grate heat treatment furnace structure composition

The Chain grate heat treatment furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. furnace chamber

A space for holding metallic materials for heating.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. Radiation chamber

The heat load of the main place for Chain grate heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Chain grate heat treatment furnace

6、Functional advantages of Chain grate heat treatment furnace

Chain grate heat treatment furnaces have the following advantages.

1. Uniform heating

The Chain grate heat treatment furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

2. easy to operate

The operation interface of the Chain grate heat treatment furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

3. Extend the service life of equipment

The Chain grate heat treatment furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

4. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

5. Multiple fuel options

Although the Chain grate heat treatment furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

Chain grate heat treatment furnace

Chain grate heat treatment furnaceit is widely used in electron, metallurgy, chemical industry, shipping, metallurgy and other industries，it is mainly composed of combustor, recovery of waste heat, Radiation chamber, convection chamber and ventilation system，This productThe structural design is more advanced and reasonable.，usually used in electron, Household necessities, pharmacy, surface treatment, machinery and other fields。