What is a Anchor chain forging furnace? heating furnace specifications, models, and parameters
Anchor chain forging furnaceIt is a forging heating device using gas as fuel.,it has the characteristics of Easy to maintain, Easy to control, Stable and reliable, energy-efficient and Easy to maintain。The following is to introduce the Anchor chain forging furnace:
1、Brief introduction of Anchor chain forging furnace
Anchor chain forging furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.,usually used in aerospace, building materials, electron, shipping, machinery and other fields,in the course of work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.,is designed by One-combustion energy saving with advanced technology。
Anchor chain forging furnace
2、Anchor chain forging furnace application
Anchor chain forging furnaces have the following purposes.
- Energy conservation and environmental protection
- Metal tempering
- Metal heat treatment
- Metal tempering
- Metal melting and casting
The Anchor chain forging furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.
By properly heating and cooling the metal material, the Anchor chain forging furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.
In addition to forging heating, Anchor chain forging furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.
By properly heating and cooling the metal material, the Anchor chain forging furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.
Although it is mainly used for forging heating, some types of Anchor chain forging furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.
Anchor chain forging furnace
3、Anchor chain forging furnace structure composition
The Anchor chain forging furnace has the following structure
- convection chamber
- Radiation chamber
- combustor
- combustor
- ventilation system
The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.
The heat load of the main place for Anchor chain forging furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.
The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.
The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.
Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.
Anchor chain forging furnace
4、Working principle of Anchor chain forging furnace
Anchor chain forging furnaceat runtime,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.,the main features are energy saving and environmental protection, Strong adaptability, Stable and reliable, energy-efficient and energy saving and environmental protection。
Anchor chain forging furnace
5、Anchor chain forging furnace function
Anchor chain forging furnacemultifunctional, with functions such as temper, Casting heating, quench, normalizing and anneal,It is mostly used in Metal heat treatment, Energy conservation and environmental protection, Metal melting and casting, Metal forging heating, Improve production efficiency, Metal melting and casting and so on,The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.,support customization。
Anchor chain forging furnace
Anchor chain forging furnacethe advantage is Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.,is a kind of high quality and low price Anchor chain forging furnace,it is widely used in automobile, Household necessities, light industry, machinery and light industry。
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