What is a Roller type spheroidization heat treatment furnace? Introduction to the principle of heating furnace structure

Roller type spheroidization heat treatment furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。

1、Brief introduction of Roller type spheroidization heat treatment furnace

Roller type spheroidization heat treatment furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，The overall structural design is simple and novel.，the main structure includes convection chamber, ventilation system, combustor, Radiation chamber, convection chamber and so on，the advantage is Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.，it is an ideal choice for customers to buy Roller type spheroidization heat treatment furnace。

Roller type spheroidization heat treatment furnace

2、Roller type spheroidization heat treatment furnace performance advantage

The advantages of Roller type spheroidization heat treatment furnace are as follows:

1. Wide application range

The Roller type spheroidization heat treatment furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

2. easy to operate

The operation interface of the Roller type spheroidization heat treatment furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

3. Uniform heating

The Roller type spheroidization heat treatment furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

4. Efficient combustion

The Roller type spheroidization heat treatment furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

5. Improve product quality

Because the Roller type spheroidization heat treatment furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

Roller type spheroidization heat treatment furnace

3、Roller type spheroidization heat treatment furnace video

On-site aerial photography of Roller type spheroidization heat treatment furnace。

Roller type spheroidization heat treatment furnace

As you can see from the live video.，One-combustion energy saving the main structure includes furnace chamber, combustor, Radiation chamber, ventilation system, recovery of waste heat and so on。

4、On-site real shot of Roller type spheroidization heat treatment furnace

Display of Roller type spheroidization heat treatment furnace with different specifications and models。

Roller type spheroidization heat treatment furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

5、Structural advantages of Roller type spheroidization heat treatment furnace

The Roller type spheroidization heat treatment furnace has the following structure

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. Radiation chamber

The heat load of the main place for Roller type spheroidization heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Roller type spheroidization heat treatment furnace

6、Roller type spheroidization heat treatment furnace quotation

The Roller type spheroidization heat treatment furnace price is introduced as follows:

1. Self quality

Quality is an important and fundamental factor that affects the price of Roller type spheroidization heat treatment furnace. In the final analysis, its price depends on its quality. Usually, Roller type spheroidization heat treatment furnace with better quality will cost more, and such products have better effects, longer service life and more advanced technology. A Roller type spheroidization heat treatment furnace with a relatively general quality will cost less, have a shorter service life and have a relatively general use effect.

2. Service factor

There is a close relationship between service and price. High-quality service can not only avoid all worries in the process of product use, but also improve the overall strength and comprehensive credibility of manufacturers. In order to improve the service quality, One-combustion energy saving Roller type spheroidization heat treatment furnace manufacturers provide comprehensive services for customers and products before, during and after sale, and at the same time make the price as favorable as possible to new and old customers, so that the Roller type spheroidization heat treatment furnace price can meet the purchasing needs of customers.

3. technology content

Each customer needs different products, wants to achieve different purposes, and has different product technical design. The higher or more advanced the technical requirements, the more the product cost will be, and the price will increase with the increase of cost. On the contrary, the price will be cheaper.

4. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

5. market quotation

The market demand has a certain impact on the price of Roller type spheroidization heat treatment furnace. When there are many customers who need Roller type spheroidization heat treatment furnace in the market, there will be a phenomenon that demand exceeds supply, and then the price of Roller type spheroidization heat treatment furnace will become higher. On the contrary, when there are very few customers who need Roller type spheroidization heat treatment furnace, there will be a phenomenon of oversupply, and the price of Roller type spheroidization heat treatment furnace will be reduced.

Roller type spheroidization heat treatment furnace

Roller type spheroidization heat treatment furnacethe advantage is The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.，features include Stable and reliable, Easy to maintain, Easy to control, Stable and reliable and energy-efficient。