Introduction to Roller type heat treatment heating furnace, Forging furnace specifications, model parameters

Roller type heat treatment heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，at runtime,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，is based on One-combustion energy saving is a kind of Roller type heat treatment heating furnace manufactured by One-combustion energy saving。

1、Brief introduction of Roller type heat treatment heating furnace

Roller type heat treatment heating furnaceIt is a forging heating device using gas as fuel.，multifunctional, with functions such as anneal, quench, heat treatment, normalizing and hardening and tempering，features include Easy to control, Easy to maintain, energy saving and environmental protection, Stable and reliable and energy-efficient，is a popular Roller type heat treatment heating furnace，The overall structural design is simple, diverse and beautiful.，it mainly includes ventilation system, Radiation chamber, combustor, recovery of waste heat and ventilation system。

Roller type heat treatment heating furnace

2、Introduction of advantages of Roller type heat treatment heating furnace

Roller type heat treatment heating furnaces have the following advantages.

1. Multiple fuel options

Although the Roller type heat treatment heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

2. Extend the service life of equipment

The Roller type heat treatment heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

3. Intelligent control

The Roller type heat treatment heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

4. easy to operate

The operation interface of the Roller type heat treatment heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

5. Uniform heating

The Roller type heat treatment heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

Roller type heat treatment heating furnace

3、Roller type heat treatment heating furnace structure composition

The Roller type heat treatment heating furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. Radiation chamber

The heat load of the main place for Roller type heat treatment heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Roller type heat treatment heating furnace

4、Introduction of Roller type heat treatment heating furnace characteristics

Roller type heat treatment heating furnace has the following characteristics

1. Easy to maintain

The structural design of the Roller type heat treatment heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Easy to control

The combustion system and ventilation system of the Roller type heat treatment heating furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

3. Stable and reliable

The Roller type heat treatment heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. Strong adaptability

The Roller type heat treatment heating furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

5. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Roller type heat treatment heating furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

Roller type heat treatment heating furnace

5、Functional advantages of Roller type heat treatment heating furnace

Roller type heat treatment heating furnaces have the following advantages.

1. Reduce operating costs

The efficient combustion and waste heat recovery system of the Roller type heat treatment heating furnace can significantly reduce energy consumption, thus reducing operating costs.

2. Extend the service life of equipment

The Roller type heat treatment heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

3. Rapid temperature rise

The Roller type heat treatment heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

4. Improve product quality

Because the Roller type heat treatment heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

5. Multiple fuel options

Although the Roller type heat treatment heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

Roller type heat treatment heating furnace

Roller type heat treatment heating furnaceit can be used in metallurgy, Household necessities, war industry, light industry, shipping and other industries，it has the characteristics of energy saving and environmental protection, energy-efficient, Strong adaptability, Easy to maintain and Easy to control。