Introduction to Stick type quenching heating furnace, introduction to Forging furnace function advantages and characteristics

Stick type quenching heating furnaceIt is a forging heating device using gas as fuel.，It is a product series that integrates Metal melting and casting, Energy conservation and environmental protection, Metal melting and casting, Metal tempering and Metal heat treatment。

1、Brief introduction of Stick type quenching heating furnace

Stick type quenching heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。

Stick type quenching heating furnace

2、Introduction of Stick type quenching heating furnace characteristics

Stick type quenching heating furnace has the following characteristics

1. Strong adaptability

The Stick type quenching heating furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

2. Easy to maintain

The structural design of the Stick type quenching heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

3. Efficient heating

The Stick type quenching heating furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

4. Stable and reliable

The Stick type quenching heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Stick type quenching heating furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

Stick type quenching heating furnace

3、Structural characteristics of Stick type quenching heating furnace

The Stick type quenching heating furnace has the following structure

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

3. Radiation chamber

The heat load of the main place for Stick type quenching heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. furnace chamber

A space for holding metallic materials for heating.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Stick type quenching heating furnace

4、Advantages of Stick type quenching heating furnace principle

Stick type quenching heating furnacein the course of work,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.。

Stick type quenching heating furnace

5、Stick type quenching heating furnace advantage

The advantages of Stick type quenching heating furnace are as follows:

1. Multiple fuel options

Although the Stick type quenching heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

2. Uniform heating

The Stick type quenching heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

3. Rapid temperature rise

The Stick type quenching heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

4. easy to operate

The operation interface of the Stick type quenching heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

5. Extend the service life of equipment

The Stick type quenching heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

Stick type quenching heating furnace

6、Stick type quenching heating furnace application

Stick type quenching heating furnaces have the following purposes.

1. Improve production efficiency

The Stick type quenching heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Stick type quenching heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Energy conservation and environmental protection

The Stick type quenching heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal tempering

By properly heating and cooling the metal material, the Stick type quenching heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal heat treatment

In addition to forging heating, Stick type quenching heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Stick type quenching heating furnace

Stick type quenching heating furnaceit is mainly composed of convection chamber, ventilation system, ventilation system, recovery of waste heat and Radiation chamber，the advantage is Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.。