Introduction to Roll quenching heat treatment furnace, introduction to Forging furnace advantages and characteristics

Roll quenching heat treatment furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，widely used inpharmacy,Household necessities,chemical industry,electron,war industry and other industries，is a Roll quenching heat treatment furnace，be loved by our customers.。The following is to introduce the Roll quenching heat treatment furnace:

1、Brief introduction of Roll quenching heat treatment furnace

Roll quenching heat treatment furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.，It has a wide range of uses, including Improve production efficiency, Metal tempering, Metal forging heating, Energy conservation and environmental protection and Improve production efficiency，features include Strong adaptability, Easy to control, energy-efficient, Easy to maintain and energy saving and environmental protection，Structure consists of ventilation system, furnace chamber, convection chamber, recovery of waste heat, furnace chamber and so on。

Roll quenching heat treatment furnace

2、Roll quenching heat treatment furnace advantage

The advantages of Roll quenching heat treatment furnace are as follows:

1. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

2. Multiple fuel options

Although the Roll quenching heat treatment furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

3. Reduce operating costs

The efficient combustion and waste heat recovery system of the Roll quenching heat treatment furnace can significantly reduce energy consumption, thus reducing operating costs.

4. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

5. Improve product quality

Because the Roll quenching heat treatment furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

Roll quenching heat treatment furnace

3、Roll quenching heat treatment furnace video

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site Roll quenching heat treatment furnacet operation, and helps customers to deeply understand the product production process and production site, and gain favorable comments and recognition from customers.。

Roll quenching heat treatment furnace

As you can see from the live video.，One-combustion energy saving at the start of the operation,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.。

4、Roll quenching heat treatment furnace structure

The Roll quenching heat treatment furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. Radiation chamber

The heat load of the main place for Roll quenching heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Roll quenching heat treatment furnace

5、Roll quenching heat treatment furnace use

The purpose of Roll quenching heat treatment furnace is introduced as follows:

1. Metal forging heating

The Roll quenching heat treatment furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Improve production efficiency

The Roll quenching heat treatment furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal heat treatment

In addition to forging heating, Roll quenching heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Energy conservation and environmental protection

The Roll quenching heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Metal tempering

By properly heating and cooling the metal material, the Roll quenching heat treatment furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Roll quenching heat treatment furnace

6、Roll quenching heat treatment furnace function

Roll quenching heat treatment furnaceit has the functions of heat treatment, temper, hardening and tempering, Casting heating and anneal，The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.，it is mainly composed of recovery of waste heat, convection chamber, Radiation chamber, ventilation system and combustor，It is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，low in price。

Roll quenching heat treatment furnace

Roll quenching heat treatment furnacethe main features are Easy to maintain, energy-efficient, Strong adaptability, energy saving and environmental protection and Easy to control，the advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.，it is mainly composed of convection chamber, Radiation chamber, combustor, ventilation system and ventilation system，This productThe overall structural design is simple, diverse and beautiful.。