Introduction to Regenerative natural gas roller bottom heating furnace, introduction to heating furnace function advantages and characteristics

Regenerative natural gas roller bottom heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，is a popular Regenerative natural gas roller bottom heating furnace，It can be used for Metal heat treatment, Improve production efficiency, Energy conservation and environmental protection, Metal melting and casting, Metal tempering, Energy conservation and environmental protection and so on，is a common Regenerative natural gas roller bottom heating furnace，the advantage is It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.。

1、Brief introduction of Regenerative natural gas roller bottom heating furnace

Regenerative natural gas roller bottom heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，is designed by One-combustion energy saving with advanced technology。

Regenerative natural gas roller bottom heating furnace

2、Functional advantages of Regenerative natural gas roller bottom heating furnace

Regenerative natural gas roller bottom heating furnaces have the following advantages.

1. Uniform heating

The Regenerative natural gas roller bottom heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

2. Extend the service life of equipment

The Regenerative natural gas roller bottom heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

3. Intelligent control

The Regenerative natural gas roller bottom heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

4. Extend the service life of equipment

The Regenerative natural gas roller bottom heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

5. Efficient combustion

The Regenerative natural gas roller bottom heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

Regenerative natural gas roller bottom heating furnace

3、Structural advantages of Regenerative natural gas roller bottom heating furnace

The Regenerative natural gas roller bottom heating furnace has the following structure

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. Radiation chamber

The heat load of the main place for Regenerative natural gas roller bottom heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Regenerative natural gas roller bottom heating furnace

4、Regenerative natural gas roller bottom heating furnace display

High-definition map of Regenerative natural gas roller bottom heating furnace is displayed, and the high-definition map of factory area is taken by One-combustion energy saving for reference of our customers.。

Regenerative natural gas roller bottom heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

5、Regenerative natural gas roller bottom heating furnace explanation video

On-site aerial photography of Regenerative natural gas roller bottom heating furnace。

Regenerative natural gas roller bottom heating furnace

As you can see from the live video.，One-combustion energy saving Simple structure and advanced technology.，it is mainly composed of recovery of waste heat, furnace chamber, convection chamber, Radiation chamber and combustor。

6、One-combustion energy saving delivery site

The following is the live video of Regenerative natural gas roller bottom heating furnace designed and produced by One-combustion energy saving for users, from which we can see the The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs. of One-combustion energy savingRegenerative natural gas roller bottom heating furnace.。

Regenerative natural gas roller bottom heating furnace

As you can see from the live video.One-combustion energy saving It has the functions of Metal heat treatment, Metal melting and casting, Metal tempering, Metal forging heating and Improve production efficiency。

Regenerative natural gas roller bottom heating furnaceis a popular Regenerative natural gas roller bottom heating furnace，usually used in metallurgy, Machinery manufacturing, building materials, aerospace, heat treatment and other fields。