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What is a Energy saving roller furnace? Introduction to the Working Principle of forging furnace

2025-5-27

Energy saving roller furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.,Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.,Strong adaptability,energy-efficient,Easy to control,Easy to maintain,Stable and reliable。The following is to introduce the Energy saving roller furnace:

1、Brief introduction of Energy saving roller furnace

Energy saving roller furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.,the advantage is The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.,It can be used for Energy conservation and environmental protection, Metal forging heating, Metal heat treatment, Metal melting and casting, Metal tempering, Improve production efficiency and so on,it has the functions of Forging heating, quench, normalizing, hardening and tempering and temper,is a common Energy saving roller furnace。

Energy saving roller furnace

Energy saving roller furnace

2、Energy saving roller furnace HD picture

The Energy saving roller furnace has been upgraded, and the beauty of details is appreciated.。

Energy saving roller furnace

Energy saving roller furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Energy saving roller furnace function

Energy saving roller furnacemultifunctional, with functions such as Casting heating, normalizing, quench, anneal and heat treatment,at runtime,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.,usually used in metallurgy, material, building materials, shipping, surface treatment and other fields,it is an ideal choice for customers to buy Energy saving roller furnace。

Energy saving roller furnace

Energy saving roller furnace

4、Energy saving roller furnace structure

The Energy saving roller furnace structure is introduced as follows:

  1. convection chamber
  2. The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

  3. ventilation system
  4. Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

  5. furnace chamber
  6. A space for holding metallic materials for heating.

  7. Radiation chamber
  8. The heat load of the main place for Energy saving roller furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

  9. combustor
  10. The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Energy saving roller furnace

Energy saving roller furnace

5、Energy saving roller furnace advantage

The advantages of Energy saving roller furnace are as follows:

  1. Rapid temperature rise
  2. The Energy saving roller furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

  3. Extend the service life of equipment
  4. The Energy saving roller furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

  5. easy to operate
  6. The operation interface of the Energy saving roller furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

  7. Wide application range
  8. The Energy saving roller furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

  9. Uniform heating
  10. The Energy saving roller furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

Energy saving roller furnace

Energy saving roller furnace

6、Energy saving roller furnace real beat

High-definition picture display of Energy saving roller furnace, excellent material selection, reliable quality and trustworthy.。

Energy saving roller furnace

Energy saving roller furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

Energy saving roller furnaceIt is a product series that integrates Metal melting and casting, Metal forging heating, Improve production efficiency, Metal heat treatment and Energy conservation and environmental protection,widely used in pharmacy, Household necessities, electron, light industry, chemical industry and other fields,is a Energy saving roller furnace。