What is a Deep well insulation furnace? Introduction to the Working Principle of forging furnace

Deep well insulation furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，Structure consists of ventilation system, ventilation system, recovery of waste heat, convection chamber, Radiation chamber and so on，is a Deep well insulation furnace newly developed by One-combustion energy saving。The following is to introduce the Deep well insulation furnace:

1、Brief introduction of Deep well insulation furnace

Deep well insulation furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，is a common Deep well insulation furnace。

Deep well insulation furnace

2、Deep well insulation furnace characteristics

The Deep well insulation furnace features are as follows:

1. Efficient heating

The Deep well insulation furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

2. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

3. Stable and reliable

The Deep well insulation furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. Strong adaptability

The Deep well insulation furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

5. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

Deep well insulation furnace

3、Deep well insulation furnace advantage

The advantages of Deep well insulation furnace are as follows:

1. Efficient combustion

The Deep well insulation furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

2. easy to operate

The operation interface of the Deep well insulation furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

3. Multiple fuel options

Although the Deep well insulation furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

4. Extend the service life of equipment

The Deep well insulation furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

5. Multiple fuel options

Although the Deep well insulation furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

Deep well insulation furnace

4、Deep well insulation furnace function

Deep well insulation furnaceit has the functions of quench, hardening and tempering, temper, heat treatment and Casting heating，features include Stable and reliable, Strong adaptability, energy-efficient, energy saving and environmental protection and Strong adaptability。

Deep well insulation furnace

5、Structural advantages of Deep well insulation furnace

The Deep well insulation furnace has the following structure

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. furnace chamber

A space for holding metallic materials for heating.

3. Radiation chamber

The heat load of the main place for Deep well insulation furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Deep well insulation furnace

6、Deep well insulation furnace quotation

The Deep well insulation furnace price is introduced as follows:

1. Brand strength

At present, there are various brands of Deep well insulation furnace in Jinan, Shandong province. The performance, quality and after-sales of products under different brands are different, and the prices of Deep well insulation furnace are different.

2. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

3. Manufacturer's strength

Our company's expected profit value of Deep well insulation furnace is relatively low, and adopts the sales policy of small profits but quick turnover, so the price positioning of Deep well insulation furnace is relatively low.

4. raw material

The higher the cost of materials, the higher the price will be. In the process of purchasing products, users need to make a detailed understanding of the materials selected for products.

5. Product technology

High-tech products need more advanced technology to support them, so products with higher performance will also lead to a general increase in their prices, and vice versa.

Deep well insulation furnace

Deep well insulation furnaceIt has a wide range of uses, including Energy conservation and environmental protection, Metal melting and casting, Metal tempering, Improve production efficiency and Metal melting and casting，It is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.。