Introduction to Pit type heating quenching furnace, how much is the price of the Forging furnace?

Pit type heating quenching furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，it has the structure of ventilation system, recovery of waste heat, combustor, furnace chamber and Radiation chamber，it can be used in chemical industry, petroleum, electron, pharmacy, metallurgy and other industries，it has the functions of normalizing, hardening and tempering, temper, quench and anneal，the advantage is Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.。

1、Brief introduction of Pit type heating quenching furnace

Pit type heating quenching furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。

Pit type heating quenching furnace

2、Pit type heating quenching furnace characteristics

The Pit type heating quenching furnace features are as follows:

1. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Pit type heating quenching furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

2. Easy to maintain

The structural design of the Pit type heating quenching furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

3. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

4. Strong adaptability

The Pit type heating quenching furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

5. Efficient heating

The Pit type heating quenching furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

Pit type heating quenching furnace

3、Advantages of Pit type heating quenching furnace principle

Pit type heating quenching furnaceat the start of the operation,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，the product looks atmospheric.，the main features are energy-efficient, energy-efficient, Strong adaptability, Easy to maintain and energy saving and environmental protection，Commonly used inImprove production efficiency,Metal forging heating,Energy conservation and environmental protection,Metal tempering,Metal heat treatment and so on，it is widely used in Machinery manufacturing, heat treatment, Machinery manufacturing, Household necessities and electron。

Pit type heating quenching furnace

4、Structural characteristics of Pit type heating quenching furnace

The Pit type heating quenching furnace structure is introduced as follows:

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. Radiation chamber

The heat load of the main place for Pit type heating quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. furnace chamber

A space for holding metallic materials for heating.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Pit type heating quenching furnace

5、Introduction of Pit type heating quenching furnace characteristics

Pit type heating quenching furnace has the following characteristics

1. Stable and reliable

The Pit type heating quenching furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

2. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

3. Easy to maintain

The structural design of the Pit type heating quenching furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

4. Easy to control

The combustion system and ventilation system of the Pit type heating quenching furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

5. Stable and reliable

The Pit type heating quenching furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Pit type heating quenching furnace

6、Pit type heating quenching furnace advantage

The advantages of Pit type heating quenching furnace are as follows:

1. Reduce operating costs

The efficient combustion and waste heat recovery system of the Pit type heating quenching furnace can significantly reduce energy consumption, thus reducing operating costs.

2. Rapid temperature rise

The Pit type heating quenching furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

3. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

4. Intelligent control

The Pit type heating quenching furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

5. Improve product quality

Because the Pit type heating quenching furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

Pit type heating quenching furnace

Pit type heating quenching furnacemultifunctional, with functions such as heat treatment, Casting heating, normalizing, quench and anneal，it has the characteristics of Strong adaptability, energy saving and environmental protection, Easy to control, Easy to maintain and Stable and reliable。