Full fiber heating furnace detailed introduction
Full fiber heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，energy saving and environmental protection,energy-efficient,Easy to maintain,Easy to control,energy saving and environmental protection，the advantage is Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.。The following is to introduce the Full fiber heating furnace:
1、Brief introduction of Full fiber heating furnace
Full fiber heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，the principle is simple.The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.。
Full fiber heating furnace
2、Full fiber heating furnace function
Full fiber heating furnaceit has the functions of anneal, temper, quench, Forging heating and temper，it is widely used inmachinery,shipping,light industry,Household necessities,pharmacy and other industries，the advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.，it is an ideal choice for customers to buy Full fiber heating furnace。
Full fiber heating furnace
3、Full fiber heating furnace characteristics
The Full fiber heating furnace features are as follows:
- Easy to control
- energy saving and environmental protection
- Stable and reliable
- Easy to maintain
- Efficient heating
By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.
Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Full fiber heating furnace further improves energy utilization efficiency and reduces energy consumption and emissions.
The Full fiber heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.
The structural design of the Full fiber heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.
The Full fiber heating furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.
Full fiber heating furnace
4、Structural characteristics of Full fiber heating furnace
The Full fiber heating furnace structure is introduced as follows:
- Waste heat recovery system
- Radiation chamber
- combustor
- convection chamber
- convection chamber
Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.
The heat load of the main place for Full fiber heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.
The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.
The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.
The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.
Full fiber heating furnace
5、Full fiber heating furnace HD real shot
Beautiful design, excellent material selection and excellent quality.。
Full fiber heating furnace
Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。
6、How much is the Full fiber heating furnace?
The Full fiber heating furnace price is introduced as follows:
- Self quality
- Model specification
- product configuration
- raw material
- product quality
Usually, the price of good quality products will be higher, because the product has higher technical content and more costs in raw materials and labor, but the performance of such products is higher and the profits will be higher. On the contrary, the price of ordinary quality products will be relatively lower, but the benefits will be correspondingly poor.
Because of different models, the basic configuration of the product is different, so its cost input will be different. The higher the cost input, the higher the market sales price. Generally speaking, the large-scale Full fiber heating furnace has excellent performance, so it also makes the sales price high.
Usually, the quotation of Full fiber heating furnace changes with its configuration, but the quotation is different according to the different needs of customers and different product configurations.
Different manufacturers have different material selection standards. The better the quality of the selected materials, the more expensive the products will be. On the contrary, the prices will be low. However, to avoid customers being deceived, compare several products of the same specification and model before deciding to purchase.
The quality of products provided by different manufacturers is different, so their prices will be different. Generally, large manufacturers provide products with higher quality, and the cost of technology and materials is more, so the price is relatively high. However, such products have better use effect and can bring longer-term benefits to customers.
Full fiber heating furnace
Full fiber heating furnaceit has the characteristics of Stable and reliable, Strong adaptability, energy-efficient, Easy to control and Easy to maintain，The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.，is a kind of high quality and low price Full fiber heating furnace。
