Brief introduction of Fully automatic stepper furnace

Fully automatic stepper furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，it has the functions of hardening and tempering, heat treatment, quench, Forging heating and anneal，low in price，modern technology。The following is to introduce the Fully automatic stepper furnace:

1、Brief introduction of Fully automatic stepper furnace

Fully automatic stepper furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，it is an ideal choice for customers to buy Fully automatic stepper furnace。

Fully automatic stepper furnace

2、Fully automatic stepper furnace display

High-definition pictures of various types of Fully automatic stepper furnace are displayed for customers who are about to buy. Please submit a telephone appointment for physical inspection.。

Fully automatic stepper furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Fully automatic stepper furnace principle

Fully automatic stepper furnaceat the start of the operation,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，is based on One-combustion energy saving is a kind of Fully automatic stepper furnace manufactured by One-combustion energy saving。

Fully automatic stepper furnace

4、Fully automatic stepper furnace advantage

Fully automatic stepper furnaces have the following advantages.

1. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

2. Efficient combustion

The Fully automatic stepper furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

3. Extend the service life of equipment

The Fully automatic stepper furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

4. Uniform heating

The Fully automatic stepper furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

5. Multiple fuel options

Although the Fully automatic stepper furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

Fully automatic stepper furnace

5、Structural characteristics of Fully automatic stepper furnace

The Fully automatic stepper furnace structure is introduced as follows:

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. furnace chamber

A space for holding metallic materials for heating.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Fully automatic stepper furnace

6、One-combustion energy saving after-sales service

Our company can provide you with all-round, high-quality and professional services, especially in after-sales service, which has been unanimously recognized and favored by our customers.。

One-combustion energy saving

Fully automatic stepper furnacethe principle is simple.The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，It has a wide range of uses, including Energy conservation and environmental protection, Metal melting and casting, Metal melting and casting, Metal tempering and Improve production efficiency，it has the functions of Casting heating, normalizing, anneal, heat treatment and Forging heating。