What is a Full fiber forging furnace? heating furnace specifications, models, and parameters

Full fiber forging furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，it has the functions of Casting heating, Casting heating, hardening and tempering, anneal and temper，the product looks beautiful.。

1、Brief introduction of Full fiber forging furnace

Full fiber forging furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.，The price is more affordable。

Full fiber forging furnace

2、Structural characteristics of Full fiber forging furnace

The Full fiber forging furnace structure is introduced as follows:

1. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

2. Radiation chamber

The heat load of the main place for Full fiber forging furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

Full fiber forging furnace

3、Working principle of Full fiber forging furnace

Full fiber forging furnaceat the start of the operation,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，features include Easy to control, energy-efficient, Strong adaptability, Stable and reliable and energy saving and environmental protection，multifunctional, with functions such as heat treatment, Forging heating, quench, normalizing and Casting heating，is designed by One-combustion energy saving with advanced technology。

Full fiber forging furnace

4、Full fiber forging furnace function

Full fiber forging furnaceit has the functions of normalizing, heat treatment, anneal, temper and quench，the advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.，usually used in petroleum, surface treatment, heat treatment, Household necessities, building materials and other fields，support customization。

Full fiber forging furnace

5、Full fiber forging furnace use

The purpose of Full fiber forging furnace is introduced as follows:

1. Metal heat treatment

In addition to forging heating, Full fiber forging furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Full fiber forging furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Energy conservation and environmental protection

The Full fiber forging furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal heat treatment

In addition to forging heating, Full fiber forging furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Full fiber forging furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Full fiber forging furnace

6、One-combustion energy saving workshop real shot

Speak directly with facts on the spot。

Full fiber forging furnace

As you can see from the live video.One-combustion energy saving is a Full fiber forging furnace。

Full fiber forging furnaceit is widely used inlight industry,surface treatment,pharmacy,material,light industry and other industries，It is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。