What is a Casting and forging heating furnace? Introduction to the principle of forging furnace structure

Casting and forging heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，Simple structure and advanced technology.，Structure consists of Radiation chamber, ventilation system, furnace chamber, combustor, ventilation system and so on，features include energy-efficient, energy-efficient, energy saving and environmental protection, Easy to control and Stable and reliable，it is widely used in shipping, war industry, automobile, chemical industry, light industry and other industries。

1、Brief introduction of Casting and forging heating furnace

Casting and forging heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，the advantage is Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.。

Casting and forging heating furnace

2、Functional advantages of Casting and forging heating furnace

Casting and forging heating furnaces have the following advantages.

1. Uniform heating

The Casting and forging heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

2. Extend the service life of equipment

The Casting and forging heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

3. Efficient combustion

The Casting and forging heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

4. Improve product quality

Because the Casting and forging heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

5. easy to operate

The operation interface of the Casting and forging heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

Casting and forging heating furnace

3、Casting and forging heating furnace HD real shot

Speak directly with facts on the spot。

Casting and forging heating furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd It is a forging heating device using gas as fuel.。

4、Casting and forging heating furnace application

Casting and forging heating furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Casting and forging heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Energy conservation and environmental protection

The Casting and forging heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Metal heat treatment

In addition to forging heating, Casting and forging heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Metal forging heating

The Casting and forging heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Improve production efficiency

The Casting and forging heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Casting and forging heating furnace

5、Structural characteristics of Casting and forging heating furnace

The Casting and forging heating furnace structure is introduced as follows:

1. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

2. Radiation chamber

The heat load of the main place for Casting and forging heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. furnace chamber

A space for holding metallic materials for heating.

Casting and forging heating furnace

6、company strength

The company has many years of Casting and forging heating furnace manufacturing experience, large scale and strong strength.。

One-combustion energy saving

Casting and forging heating furnacein the course of work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，multifunctional, with functions such as quench, Forging heating, heat treatment, temper and anneal。