Introduction to Automatic loading and unloading forging heating furnace and forging furnace advantages and features

Automatic loading and unloading forging heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，it has the characteristics of Easy to control, energy saving and environmental protection, Easy to maintain, Stable and reliable and energy-efficient，the advantage is It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.，it is an ideal choice for customers to buy Automatic loading and unloading forging heating furnace。

1、Brief introduction of Automatic loading and unloading forging heating furnace

Automatic loading and unloading forging heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，is developed and improved by One-combustion energy saving。

Automatic loading and unloading forging heating furnace

2、Automatic loading and unloading forging heating furnace application

Automatic loading and unloading forging heating furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Automatic loading and unloading forging heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Metal tempering

By properly heating and cooling the metal material, the Automatic loading and unloading forging heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Metal heat treatment

In addition to forging heating, Automatic loading and unloading forging heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Metal forging heating

The Automatic loading and unloading forging heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Improve production efficiency

The Automatic loading and unloading forging heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Automatic loading and unloading forging heating furnace

3、On-site real shot of Automatic loading and unloading forging heating furnace

Various specifications and models of Automatic loading and unloading forging heating furnace are displayed for our customers to visit.。

Automatic loading and unloading forging heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

4、Automatic loading and unloading forging heating furnace advantage

The advantages of Automatic loading and unloading forging heating furnace are as follows:

1. Efficient combustion

The Automatic loading and unloading forging heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

2. Reduce operating costs

The efficient combustion and waste heat recovery system of the Automatic loading and unloading forging heating furnace can significantly reduce energy consumption, thus reducing operating costs.

3. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

4. Extend the service life of equipment

The Automatic loading and unloading forging heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

5. Wide application range

The Automatic loading and unloading forging heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

Automatic loading and unloading forging heating furnace

5、Structural characteristics of Automatic loading and unloading forging heating furnace

The Automatic loading and unloading forging heating furnace has the following structure

1. Radiation chamber

The heat load of the main place for Automatic loading and unloading forging heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. Radiation chamber

The heat load of the main place for Automatic loading and unloading forging heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

Automatic loading and unloading forging heating furnace

6、Functional advantages of Automatic loading and unloading forging heating furnace

Automatic loading and unloading forging heating furnaces have the following advantages.

1. easy to operate

The operation interface of the Automatic loading and unloading forging heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

2. Intelligent control

The Automatic loading and unloading forging heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

3. Improve product quality

Because the Automatic loading and unloading forging heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

4. Rapid temperature rise

The Automatic loading and unloading forging heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

5. Multiple fuel options

Although the Automatic loading and unloading forging heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

Automatic loading and unloading forging heating furnace

Automatic loading and unloading forging heating furnaceit is usually composed of convection chamber, ventilation system, ventilation system, Radiation chamber and furnace chamber，It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.。