What is a Mold steel heating furnace? Introduction to the advantages, characteristics, and principles of the heating furnace

Mold steel heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，at work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，it is an ideal choice for customers to buy Mold steel heating furnace。The following is to introduce the Mold steel heating furnace:

1、Brief introduction of Mold steel heating furnace

Mold steel heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，the main structure includes furnace chamber, recovery of waste heat, Radiation chamber, combustor, ventilation system and so on，the advantage is It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.，in the course of work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，is a kind of Mold steel heating furnace manufactured by One-combustion energy saving。

Mold steel heating furnace

2、Mold steel heating furnace working site

On-site aerial photography of Mold steel heating furnace。

Mold steel heating furnace

As you can see from the live video.，One-combustion energy saving it has the functions of heat treatment, hardening and tempering, quench, anneal and temper。

3、Structural advantages of Mold steel heating furnace

The Mold steel heating furnace has the following structure

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Mold steel heating furnace

4、Mold steel heating furnace characteristics

The Mold steel heating furnace features are as follows:

1. Strong adaptability

The Mold steel heating furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

2. Easy to maintain

The structural design of the Mold steel heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

3. Stable and reliable

The Mold steel heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. Easy to control

The combustion system and ventilation system of the Mold steel heating furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

5. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Mold steel heating furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

Mold steel heating furnace

5、On-site real shot of Mold steel heating furnace

High-definition picture display of Mold steel heating furnace, excellent material selection, reliable quality and trustworthy.。

Mold steel heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

6、Working principle of Mold steel heating furnace

Mold steel heating furnacethe principle is simple.The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，the main features are Easy to control, Easy to maintain, Stable and reliable, energy saving and environmental protection and Strong adaptability，the product looks beautiful.，the main features are Easy to control, Strong adaptability, Stable and reliable, energy saving and environmental protection and energy-efficient，be loved by our customers.。

Mold steel heating furnace

Mold steel heating furnaceThe high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，the product looks atmospheric.，Mainly used forImprove production efficiency,Metal melting and casting,Energy conservation and environmental protection,Metal forging heating andMetal tempering。