What is a Rapid heating heat treatment furnace? Introduction to the advantages and characteristics of heating furnace functions
Rapid heating heat treatment furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.,customizable。
1、Brief introduction of Rapid heating heat treatment furnace
Rapid heating heat treatment furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.,the product looks atmospheric.,the advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.,the principle is simple.The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.,is a popular Rapid heating heat treatment furnace。
Rapid heating heat treatment furnace
2、Rapid heating heat treatment furnace characteristics
The Rapid heating heat treatment furnace features are as follows:
- Easy to maintain
- Strong adaptability
- Easy to control
- Stable and reliable
- Efficient heating
The structural design of the Rapid heating heat treatment furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.
The Rapid heating heat treatment furnace is suitable for forging and heating of various metal materials and has a wide range of applications.
By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.
The Rapid heating heat treatment furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.
The Rapid heating heat treatment furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.
Rapid heating heat treatment furnace
3、Rapid heating heat treatment furnace structure composition
The Rapid heating heat treatment furnace has the following structure
- combustor
- Radiation chamber
- convection chamber
- Waste heat recovery system
- ventilation system
The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.
The heat load of the main place for Rapid heating heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.
The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.
Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.
Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.
Rapid heating heat treatment furnace
4、Rapid heating heat treatment furnace function
Rapid heating heat treatment furnaceit has the functions of Forging heating, anneal, Casting heating, normalizing and temper,It is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.,Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.,energy-efficient,energy saving and environmental protection,Stable and reliable,Easy to maintain,Easy to control。
Rapid heating heat treatment furnace
5、Rapid heating heat treatment furnace application
Rapid heating heat treatment furnaces have the following purposes.
- Metal heat treatment
- Energy conservation and environmental protection
- Metal tempering
- Metal melting and casting
- Improve production efficiency
In addition to forging heating, Rapid heating heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.
The Rapid heating heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.
By properly heating and cooling the metal material, the Rapid heating heat treatment furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.
Although it is mainly used for forging heating, some types of Rapid heating heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.
The Rapid heating heat treatment furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.
Rapid heating heat treatment furnace
6、Rapid heating heat treatment furnace price consultation
The Rapid heating heat treatment furnace price is introduced as follows:
- After-sales service level
- product function
- brand
- Quality advantages and disadvantages
- technology
There is a close relationship between service and price. High-quality service can not only avoid all worries in the process of product use, but also improve the overall strength and comprehensive credibility of manufacturers. In order to improve the service quality, One-combustion energy saving Rapid heating heat treatment furnace manufacturers provide comprehensive services for customers and products before, during and after sale, and at the same time make the price as favorable as possible to new and old customers, so that the Rapid heating heat treatment furnace price can meet the purchasing needs of customers.
The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.
Different brands of products in the same series have more or less differences in product prices, and different brands of Rapid heating heat treatment furnace have more or less differences in price.
The service life of products with excellent quality will be longer, and at the same time, such products are very high in science and technology, which will create higher benefits for customers and make the price generally high, which is the main reason for the high price.
High-tech products need more advanced technology to support them, so products with higher performance will also lead to a general increase in their prices, and vice versa.
Rapid heating heat treatment furnace
Rapid heating heat treatment furnacethe product looks atmospheric.,features include energy-efficient, Stable and reliable, Strong adaptability, Easy to maintain and Easy to control。
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