Introduction to Fast heating and heat treatment industrial furnace, advantages, characteristics and principles of Forging furnace

Fast heating and heat treatment industrial furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，widely used inmetallurgy,machinery,electron,heat treatment,material and other industries。The following is to introduce the Fast heating and heat treatment industrial furnace:

1、Brief introduction of Fast heating and heat treatment industrial furnace

Fast heating and heat treatment industrial furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，It has the functions of Improve production efficiency, Improve production efficiency, Metal tempering, Metal heat treatment and Energy conservation and environmental protection，features include Strong adaptability, Easy to maintain, Stable and reliable, energy saving and environmental protection and energy-efficient。

Fast heating and heat treatment industrial furnace

2、On-site real shot of Fast heating and heat treatment industrial furnace

The omni-directional high-definition real shot of the Fast heating and heat treatment industrial furnace is shown as follows to meet the purchase needs of our customers.。

Fast heating and heat treatment industrial furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Structural characteristics of Fast heating and heat treatment industrial furnace

The Fast heating and heat treatment industrial furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Fast heating and heat treatment industrial furnace

4、Fast heating and heat treatment industrial furnace use

The purpose of Fast heating and heat treatment industrial furnace is introduced as follows:

1. Metal forging heating

The Fast heating and heat treatment industrial furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Metal forging heating

The Fast heating and heat treatment industrial furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Improve production efficiency

The Fast heating and heat treatment industrial furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Fast heating and heat treatment industrial furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal heat treatment

In addition to forging heating, Fast heating and heat treatment industrial furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Fast heating and heat treatment industrial furnace

5、Fast heating and heat treatment industrial furnace characteristics

The Fast heating and heat treatment industrial furnace features are as follows:

1. Efficient heating

The Fast heating and heat treatment industrial furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

2. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

3. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

4. Strong adaptability

The Fast heating and heat treatment industrial furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

5. Stable and reliable

The Fast heating and heat treatment industrial furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Fast heating and heat treatment industrial furnace

Fast heating and heat treatment industrial furnaceThe overall structural design is relatively simple，it is mainly composed of ventilation system, Radiation chamber, combustor, recovery of waste heat and furnace chamber，the advantage is Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.，It is an efficient, energy-saving and environment-friendly metal heating device.。