Introduction to Automatic loading and unloading heat treatment heating furnace, forging furnace advantages, characteristics and principles

Automatic loading and unloading heat treatment heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，is a popular Automatic loading and unloading heat treatment heating furnace，the advantage is It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.，is based on One-combustion energy saving is a Automatic loading and unloading heat treatment heating furnace newly developed by One-combustion energy saving。

1、Brief introduction of Automatic loading and unloading heat treatment heating furnace

Automatic loading and unloading heat treatment heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。

Automatic loading and unloading heat treatment heating furnace

2、Automatic loading and unloading heat treatment heating furnace work site real shot

The design of One-combustion energy saving Automatic loading and unloading heat treatment heating furnace is exquisite and elegant. Here are the high-definition pictures of One-combustion energy saving's factory products for our customers' reference. We need to make an appointment to visit the factory in advance for physical inspection.。

Automatic loading and unloading heat treatment heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Automatic loading and unloading heat treatment heating furnace application

Automatic loading and unloading heat treatment heating furnaces have the following purposes.

1. Improve production efficiency

The Automatic loading and unloading heat treatment heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal heat treatment

In addition to forging heating, Automatic loading and unloading heat treatment heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Energy conservation and environmental protection

The Automatic loading and unloading heat treatment heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Automatic loading and unloading heat treatment heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal tempering

By properly heating and cooling the metal material, the Automatic loading and unloading heat treatment heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Automatic loading and unloading heat treatment heating furnace

4、Functional advantages of Automatic loading and unloading heat treatment heating furnace

Automatic loading and unloading heat treatment heating furnaces have the following advantages.

1. Reduce operating costs

The efficient combustion and waste heat recovery system of the Automatic loading and unloading heat treatment heating furnace can significantly reduce energy consumption, thus reducing operating costs.

2. Efficient combustion

The Automatic loading and unloading heat treatment heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

3. easy to operate

The operation interface of the Automatic loading and unloading heat treatment heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

4. Uniform heating

The Automatic loading and unloading heat treatment heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

5. Wide application range

The Automatic loading and unloading heat treatment heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

Automatic loading and unloading heat treatment heating furnace

5、Structural advantages of Automatic loading and unloading heat treatment heating furnace

The Automatic loading and unloading heat treatment heating furnace has the following structure

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. furnace chamber

A space for holding metallic materials for heating.

3. Radiation chamber

The heat load of the main place for Automatic loading and unloading heat treatment heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Automatic loading and unloading heat treatment heating furnace

6、Brief introduction of Automatic loading and unloading heat treatment heating furnace

Automatic loading and unloading heat treatment heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，at work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，structure mainly includes: ventilation system, combustor, recovery of waste heat, furnace chamber, convection chamber and so on，This productThe overall structural design is relatively simple and compact.，It has a wide range of uses, including Energy conservation and environmental protection, Metal tempering, Metal melting and casting, Improve production efficiency and Metal forging heating，the product looks beautiful.。

Automatic loading and unloading heat treatment heating furnace

Automatic loading and unloading heat treatment heating furnaceIt is a forging heating device using gas as fuel.，It is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。