What is a Segmented heat treatment industrial furnace? Introduction to the Working Principle of Forging furnace

Segmented heat treatment industrial furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，the product looks atmospheric.，it is widely used in war industry, light industry, petroleum, machinery and light industry。The following is to introduce the Segmented heat treatment industrial furnace:

1、Brief introduction of Segmented heat treatment industrial furnace

Segmented heat treatment industrial furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，the main features are Easy to maintain, Strong adaptability, energy saving and environmental protection, energy saving and environmental protection and energy-efficient，is a Segmented heat treatment industrial furnace newly developed by One-combustion energy saving。

Segmented heat treatment industrial furnace

2、Advantages of Segmented heat treatment industrial furnace principle

Segmented heat treatment industrial furnacethe principle is simple.The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，is a Segmented heat treatment industrial furnace，It is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，the product looks beautiful.，it has the functions of hardening and tempering, anneal, temper, Forging heating and normalizing。

Segmented heat treatment industrial furnace

3、Structural characteristics of Segmented heat treatment industrial furnace

The Segmented heat treatment industrial furnace structure is introduced as follows:

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. furnace chamber

A space for holding metallic materials for heating.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. Radiation chamber

The heat load of the main place for Segmented heat treatment industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Segmented heat treatment industrial furnace

4、Segmented heat treatment industrial furnace characteristics

The Segmented heat treatment industrial furnace features are as follows:

1. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

2. Strong adaptability

The Segmented heat treatment industrial furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

3. Stable and reliable

The Segmented heat treatment industrial furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

5. Efficient heating

The Segmented heat treatment industrial furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

Segmented heat treatment industrial furnace

5、Segmented heat treatment industrial furnace use

The purpose of Segmented heat treatment industrial furnace is introduced as follows:

1. Energy conservation and environmental protection

The Segmented heat treatment industrial furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Metal heat treatment

In addition to forging heating, Segmented heat treatment industrial furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Segmented heat treatment industrial furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Metal tempering

By properly heating and cooling the metal material, the Segmented heat treatment industrial furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal forging heating

The Segmented heat treatment industrial furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Segmented heat treatment industrial furnace

6、Segmented heat treatment industrial furnace application

Segmented heat treatment industrial furnaces have the following purposes.

1. Improve production efficiency

The Segmented heat treatment industrial furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Energy conservation and environmental protection

The Segmented heat treatment industrial furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Metal tempering

By properly heating and cooling the metal material, the Segmented heat treatment industrial furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Segmented heat treatment industrial furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal heat treatment

In addition to forging heating, Segmented heat treatment industrial furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Segmented heat treatment industrial furnace

Segmented heat treatment industrial furnaceIt is a forging heating device using gas as fuel.，it is mainly composed of ventilation system, combustor, recovery of waste heat, combustor and convection chamber，is a common Segmented heat treatment industrial furnace。