Introduction to Rapid spheroidization annealing furnace, forging furnace advantages, characteristics and principles

Rapid spheroidization annealing furnaceIt is a forging heating device using gas as fuel.，is a common Rapid spheroidization annealing furnace，is a popular Rapid spheroidization annealing furnace，was developed and designed by One-combustion energy saving。

1、Brief introduction of Rapid spheroidization annealing furnace

Rapid spheroidization annealing furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，the advantage is Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.，it is an ideal choice for customers to buy Rapid spheroidization annealing furnace。

Rapid spheroidization annealing furnace

2、Introduction of Rapid spheroidization annealing furnace characteristics

Rapid spheroidization annealing furnace has the following characteristics

1. Strong adaptability

The Rapid spheroidization annealing furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

2. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

3. Stable and reliable

The Rapid spheroidization annealing furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Rapid spheroidization annealing furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

5. Efficient heating

The Rapid spheroidization annealing furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

Rapid spheroidization annealing furnace

3、Structural advantages of Rapid spheroidization annealing furnace

The Rapid spheroidization annealing furnace has the following structure

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. Radiation chamber

The heat load of the main place for Rapid spheroidization annealing furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. furnace chamber

A space for holding metallic materials for heating.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Rapid spheroidization annealing furnace

4、Introduction of Rapid spheroidization annealing furnace characteristics

Rapid spheroidization annealing furnace has the following characteristics

1. Easy to maintain

The structural design of the Rapid spheroidization annealing furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Stable and reliable

The Rapid spheroidization annealing furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. Easy to control

The combustion system and ventilation system of the Rapid spheroidization annealing furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

4. Strong adaptability

The Rapid spheroidization annealing furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

5. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

Rapid spheroidization annealing furnace

5、Rapid spheroidization annealing furnace introduction video

You can buy Rapid spheroidization annealing furnace according to your needs and show you Rapid spheroidization annealing furnace videos.。

Rapid spheroidization annealing furnace

As you can see from the live video.，One-combustion energy saving the product looks beautiful.。

6、Rapid spheroidization annealing furnace price consultation

The Rapid spheroidization annealing furnace price is introduced as follows:

1. market

If there is a large demand for Rapid spheroidization annealing furnace in the market, the price of Rapid spheroidization annealing furnace will naturally become higher. On the contrary, if the supply of this product exceeds demand, then manufacturers will have inventory accumulation. In order to dispose of these products as soon as possible, some manufacturers will sell them by lowering the price of products, so the price will become lower.

2. Model specification

Different models will have different specifications, which will lead to greater differences in the comprehensive configuration of products, which will also lead to greater changes in prices.

3. select a qualified person

The quality of materials directly determines the cost. The worse the materials are, the lower the cost will be, and the cheaper the price will be. Of course, the materials are better and the cost is higher, so the overall quotation is naturally higher.

4. marketing channel

If there is no middleman to earn the difference, then the Rapid spheroidization annealing furnace price will naturally decrease. One-combustion energy saving adopts the business model of "self-production and self-marketing" to sell products, thus realizing "one-on-one" sales, so the comprehensive price of our products is relatively high.

5. region

Geographical location also has a certain influence on the formulation of price, because there is a close relationship between geographical location and transportation cost. Generally, the price of places with superior geographical location will be more fair, which is lower than that of those remote cities. One-combustion energy saving the site is located at:Shandong(Province), where the traffic is very developed and convenient, provides a series of conveniences for the distribution of products to a great extent.

Rapid spheroidization annealing furnace

Rapid spheroidization annealing furnaceusually used in pharmacy, automobile, metallurgy, shipping, aerospace and other fields，the principle is simple.The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，the advantage is Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.。