Introduction to Continuous spheroidization annealing heat treatment furnace and heating furnace working principle

Continuous spheroidization annealing heat treatment furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，it is widely used in light industry, surface treatment, automobile, metallurgy, war industry and other industries，It has the functions of Metal forging heating, Metal heat treatment, Metal forging heating, Metal heat treatment and Metal tempering。

1、Brief introduction of Continuous spheroidization annealing heat treatment furnace

Continuous spheroidization annealing heat treatment furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，at the start of the operation,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.。

Continuous spheroidization annealing heat treatment furnace

2、Advantages of Continuous spheroidization annealing heat treatment furnace principle

Continuous spheroidization annealing heat treatment furnaceat runtime,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，It is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。

Continuous spheroidization annealing heat treatment furnace

3、Continuous spheroidization annealing heat treatment furnace field real shot

The following is the live video of Continuous spheroidization annealing heat treatment furnace designed and produced by One-combustion energy saving for users, from which we can see the Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace. of One-combustion energy savingproduction-manufacturing的Continuous spheroidization annealing heat treatment furnace.。

Continuous spheroidization annealing heat treatment furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd it has the characteristics of Easy to maintain, energy-efficient, Strong adaptability, energy saving and environmental protection and Easy to control。

4、Continuous spheroidization annealing heat treatment furnace application

Continuous spheroidization annealing heat treatment furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Continuous spheroidization annealing heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Metal heat treatment

In addition to forging heating, Continuous spheroidization annealing heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Improve production efficiency

The Continuous spheroidization annealing heat treatment furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Energy conservation and environmental protection

The Continuous spheroidization annealing heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Metal forging heating

The Continuous spheroidization annealing heat treatment furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Continuous spheroidization annealing heat treatment furnace

5、Continuous spheroidization annealing heat treatment furnace structure composition

The Continuous spheroidization annealing heat treatment furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. furnace chamber

A space for holding metallic materials for heating.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Continuous spheroidization annealing heat treatment furnace

6、Structural characteristics of Continuous spheroidization annealing heat treatment furnace

The Continuous spheroidization annealing heat treatment furnace structure is introduced as follows:

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

3. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

4. Radiation chamber

The heat load of the main place for Continuous spheroidization annealing heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. furnace chamber

A space for holding metallic materials for heating.

Continuous spheroidization annealing heat treatment furnace

Continuous spheroidization annealing heat treatment furnaceis a popular Continuous spheroidization annealing heat treatment furnace，It is an efficient, energy-saving and environment-friendly metal heating device.。