Introduction to Continuous roller quenching furnace, introduction to heating furnace advantages and characteristics

Continuous roller quenching furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.，Widely used inEnergy conservation and environmental protection,Metal forging heating,Metal heat treatment,Metal melting and casting,Metal tempering and so on，the product looks beautiful.，is carefully developed by One-combustion energy saving combined with advanced technology。

1、Brief introduction of Continuous roller quenching furnace

Continuous roller quenching furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，has been favored by more and more customers.。

Continuous roller quenching furnace

2、Continuous roller quenching furnace structure composition

The Continuous roller quenching furnace has the following structure

1. Radiation chamber

The heat load of the main place for Continuous roller quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

Continuous roller quenching furnace

3、Introduction of Continuous roller quenching furnace characteristics

Continuous roller quenching furnace has the following characteristics

1. Stable and reliable

The Continuous roller quenching furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

2. Easy to maintain

The structural design of the Continuous roller quenching furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

3. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Continuous roller quenching furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

4. Efficient heating

The Continuous roller quenching furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

5. Easy to control

The combustion system and ventilation system of the Continuous roller quenching furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

Continuous roller quenching furnace

4、Continuous roller quenching furnace function

Continuous roller quenching furnacemultifunctional, with functions such as Forging heating, Forging heating, heat treatment, Casting heating and normalizing。

Continuous roller quenching furnace

5、Working principle of Continuous roller quenching furnace

Continuous roller quenching furnacein the course of work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.。

Continuous roller quenching furnace

Continuous roller quenching furnaceit is widely used in material, automobile, pharmacy, heat treatment and machinery，it has the functions of anneal, temper, quench, hardening and tempering and Forging heating。