What is a Forging steel heating furnace? Introduction to the Working Principle of Forging furnace

Forging steel heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.。

1、Brief introduction of Forging steel heating furnace

Forging steel heating furnaceIt is a forging heating device using gas as fuel.，it is mainly composed of recovery of waste heat, furnace chamber, convection chamber, Radiation chamber and combustor，Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，It is a product series that integrates Energy conservation and environmental protection, Metal melting and casting, Metal tempering, Metal heat treatment and Metal forging heating，is an advanced Forging steel heating furnace developed by our company in combination with the actual situation of the industry。

Forging steel heating furnace

2、Forging steel heating furnace application

Forging steel heating furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Forging steel heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Metal forging heating

The Forging steel heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Improve production efficiency

The Forging steel heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Metal heat treatment

In addition to forging heating, Forging steel heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Energy conservation and environmental protection

The Forging steel heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Forging steel heating furnace

3、Forging steel heating furnace structure composition

The Forging steel heating furnace has the following structure

1. Radiation chamber

The heat load of the main place for Forging steel heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

3. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

4. Radiation chamber

The heat load of the main place for Forging steel heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. furnace chamber

A space for holding metallic materials for heating.

Forging steel heating furnace

4、Introduction of Forging steel heating furnace characteristics

Forging steel heating furnace has the following characteristics

1. Easy to maintain

The structural design of the Forging steel heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Easy to maintain

The structural design of the Forging steel heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

3. Easy to control

The combustion system and ventilation system of the Forging steel heating furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

4. Stable and reliable

The Forging steel heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. Strong adaptability

The Forging steel heating furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

Forging steel heating furnace

5、Forging steel heating furnace HD real picture

High-definition picture shooting for various Forging steel heating furnace, all-round display, exquisite appearance, excellent quality and trustworthy.。

Forging steel heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

6、One-combustion energy saving's strength

The company has many years of Forging steel heating furnace manufacturing experience, large scale and strong strength.。

One-combustion energy saving

Forging steel heating furnacethe principle is simple.The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，the main features are energy-efficient, Stable and reliable, Easy to control, Easy to maintain and Strong adaptability。