What is a Forging quenching heat treatment furnace? Introduction to the principle of Forging furnace structure

Forging quenching heat treatment furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，it is widely used in chemical industry, Household necessities, war industry, electron, petroleum and other industries。

1、Brief introduction of Forging quenching heat treatment furnace

Forging quenching heat treatment furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，the product looks atmospheric.，It is mostly used in Metal heat treatment, Improve production efficiency, Energy conservation and environmental protection, Metal heat treatment, Metal forging heating, Metal melting and casting and so on，is a kind of high quality and low price Forging quenching heat treatment furnace，the advantage is Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.。

Forging quenching heat treatment furnace

2、Introduction of Forging quenching heat treatment furnace characteristics

Forging quenching heat treatment furnace has the following characteristics

1. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Forging quenching heat treatment furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

2. Strong adaptability

The Forging quenching heat treatment furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

3. Stable and reliable

The Forging quenching heat treatment furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

5. Easy to maintain

The structural design of the Forging quenching heat treatment furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Forging quenching heat treatment furnace

3、Forging quenching heat treatment furnace HD picture real shot

The styles and designs of Forging quenching heat treatment furnace are diverse, and the specifications and models can be tailored according to users' needs, providing high-definition drawings for our customers' reference.。

Forging quenching heat treatment furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

4、Structural characteristics of Forging quenching heat treatment furnace

The Forging quenching heat treatment furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Radiation chamber

The heat load of the main place for Forging quenching heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Forging quenching heat treatment furnace

5、Advantages of Forging quenching heat treatment furnace principle

Forging quenching heat treatment furnacethe principle is simple.Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，It is a forging heating device using gas as fuel.。

Forging quenching heat treatment furnace

6、Forging quenching heat treatment furnace price concessions

The Forging quenching heat treatment furnace price is introduced as follows:

1. Product technology

Each customer needs different products, wants to achieve different purposes, and has different product technical design. The higher or more advanced the technical requirements, the more the product cost will be, and the price will increase with the increase of cost. On the contrary, the price will be cheaper.

2. Reasonable sales model

One-combustion energy saving has long used the sales method of small profits but quick turnover to sell products, and the product price, market price and ex-factory price are the same. The purpose of this is to improve the sales volume of products and the visibility of enterprises.

3. Manufacturer scale

The products manufactured by manufacturers of different scales are also different. Large-scale manufacturers have advanced production technology, the quality of products manufactured is reliable, and large-scale manufacturers have perfect after-sales service, which can provide greater protection for customers and the products manufactured are more cost-effective. Therefore, customers should try to choose large manufacturers to purchase.

4. market

Generally, when the supply of Forging quenching heat treatment furnace exceeds the demand in the market, the product price will naturally decrease, on the contrary, the product price will increase.

5. Different regions

The consumption level in different regions is different, which directly affects the equipment cost investment. Generally speaking, the higher the consumption level, the higher the cost of production equipment, and the higher the cost investment, the higher the price naturally.

Forging quenching heat treatment furnace

Forging quenching heat treatment furnaceThe use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.，multifunctional, with functions such as anneal, Casting heating, normalizing, heat treatment and Forging heating。