Introduction to Bright quenching furnace, forging furnace advantages, characteristics and principles
Bright quenching furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.,generally, it is composed of convection chamber, recovery of waste heat, combustor, Radiation chamber, ventilation system and other major components。The following is to introduce the Bright quenching furnace:
1、Brief introduction of Bright quenching furnace
Bright quenching furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.,the advantage is Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.,widely used in automobile, Machinery manufacturing, building materials, machinery, metallurgy and other fields,the product looks beautiful.,It has a wide range of uses, including Metal tempering, Metal forging heating, Energy conservation and environmental protection, Improve production efficiency and Metal melting and casting。
Bright quenching furnace
2、Bright quenching furnace function
Bright quenching furnaceit has the functions of Forging heating, quench, quench, hardening and tempering and anneal,the main structure includes furnace chamber, ventilation system, convection chamber, ventilation system, ventilation system and so on,Bright quenching furnaceThe overall structural design is simple, diverse and beautiful.,the product looks atmospheric.,is a kind of Bright quenching furnace manufactured by One-combustion energy saving。
Bright quenching furnace
3、Bright quenching furnace field real shot
One-combustion energy saving Bright quenching furnace manufacturers, a variety of series of Bright quenching furnace with high-definition pictures at a glance, showing the product style, for the majority of users to choose at will.。
Bright quenching furnace
Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。
4、Bright quenching furnace principle
Bright quenching furnaceat runtime,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.,the advantage is The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.,it has the characteristics of energy saving and environmental protection, Strong adaptability, Stable and reliable, Easy to maintain and Stable and reliable。
Bright quenching furnace
5、Bright quenching furnace working site
The following is the live video of Bright quenching furnace designed and produced by One-combustion energy saving for users, from which we can see the Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency. of One-combustion energy savingproduction-manufacturing的Bright quenching furnace.。
Bright quenching furnace
As you can see from the live video.,One-combustion energy saving features include energy saving and environmental protection, energy-efficient, Strong adaptability, Easy to control and energy saving and environmental protection。
6、How to choose the right product manufacturer?
Choosing a suitable Bright quenching furnace manufacturer requires comprehensive consideration of many aspects. First of all, we should examine the strength of manufacturers, including production capacity, R&D team and industry experience. Strong manufacturers can better ensure product supply and innovation ability. Secondly, product quality is the key, and it is evaluated by product certification, material selection and manufacturing process to ensure the durability of products. Product performance can not be ignored, so we should choose manufacturers with matching technical parameters, rich types and customized services according to actual needs. After-sales service is equally important. Professional and timely service team, perfect after-sales content and extensive service network can make users worry about nothing. In addition, market reputation is also an important reference. We can understand the reputation and status of manufacturers through customer evaluation, industry reputation and award-winning honor. Finally, it is necessary to analyze the price and cost performance, and on the premise of ensuring the quality and performance, choose a manufacturer with reasonable price and high cost performance, so as to purchase Bright quenching furnace products that meet the demand and have good cost performance.。
One-combustion energy saving
Bright quenching furnacein the course of work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.,is a common Bright quenching furnace,multifunctional, with functions such as temper, heat treatment, Casting heating, Forging heating and normalizing。
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