Introduction to Fully automatic quenching industrial furnace, advantages, characteristics and principles of forging furnace

Fully automatic quenching industrial furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，it has been widely used in petroleum, Machinery manufacturing, Household necessities, electron, light industry and other industries，It has the functions of Metal heat treatment, Metal melting and casting, Metal tempering, Improve production efficiency and Metal melting and casting，Structure consists of furnace chamber, Radiation chamber, combustor, convection chamber, ventilation system and so on，the advantage is It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.。

1、Brief introduction of Fully automatic quenching industrial furnace

Fully automatic quenching industrial furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，The price is more affordable。

Fully automatic quenching industrial furnace

2、Fully automatic quenching industrial furnace use

The purpose of Fully automatic quenching industrial furnace is introduced as follows:

1. Metal forging heating

The Fully automatic quenching industrial furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Metal heat treatment

In addition to forging heating, Fully automatic quenching industrial furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Improve production efficiency

The Fully automatic quenching industrial furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Fully automatic quenching industrial furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Improve production efficiency

The Fully automatic quenching industrial furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Fully automatic quenching industrial furnace

3、Fully automatic quenching industrial furnace structure composition

The Fully automatic quenching industrial furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. Radiation chamber

The heat load of the main place for Fully automatic quenching industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Fully automatic quenching industrial furnace

4、Fully automatic quenching industrial furnace performance advantage

Fully automatic quenching industrial furnaces have the following advantages.

1. Reduce operating costs

The efficient combustion and waste heat recovery system of the Fully automatic quenching industrial furnace can significantly reduce energy consumption, thus reducing operating costs.

2. Rapid temperature rise

The Fully automatic quenching industrial furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

3. Efficient combustion

The Fully automatic quenching industrial furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

4. Rapid temperature rise

The Fully automatic quenching industrial furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

5. Intelligent control

The Fully automatic quenching industrial furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

Fully automatic quenching industrial furnace

5、Fully automatic quenching industrial furnace principle

Fully automatic quenching industrial furnaceat runtime,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，is an advanced Fully automatic quenching industrial furnace developed by our company in combination with the actual situation of the industry。

Fully automatic quenching industrial furnace

6、Fully automatic quenching industrial furnace price advantage

The Fully automatic quenching industrial furnace price is introduced as follows:

1. After-sales service level

Service factors always affect the sales price of products, and high-quality service will make customers have greater satisfaction and recognition. The service factors mainly include pre-sales service, in-sales service and after-sales service. For each stage of service, our company takes the price factor into account and makes a reasonable judgment between service and price, so that the Fully automatic quenching industrial furnace price and service can meet the actual needs of customers.

2. technology

The more advanced the technology, the higher the price will be, otherwise the equipment price will be low, and users must pay attention to whether their own technology meets the production requirements when purchasing equipment.

3. product model

There are several specifications and models of Fully automatic quenching industrial furnace, and the specific price varies with different configurations. In addition, according to different customer needs, it is necessary to configure suitable Fully automatic quenching industrial furnace, and the budget and other requirements recommend suitable Fully automatic quenching industrial furnace for everyone.

4. Cost input

The production cost determines the price. The production cost here mainly includes technology, materials, technology, manpower and other related factors, among which the technology content is high, and the cost is relatively high, but the performance will be better; The better the quality of raw materials, the greater the cost and the longer the overall life of the product; If the manufacturer has a rational manufacturing process and strict production management system, and can make full use of human and material resources, then it can reduce the waste of expenses and production costs to a great extent, and the Fully automatic quenching industrial furnace just meets this condition, so as to ensure the high-tech content and high quality of products, it can also enjoy low prices.

5. mass discrepancy

The condition of the product itself has a great influence on its price, and the cost of the product with excellent quality is higher, which will lead to the increase of the selling price of the product. Therefore, this is an important factor that causes the price fluctuation and change of the Fully automatic quenching industrial furnace.

Fully automatic quenching industrial furnace

Fully automatic quenching industrial furnaceis a popular Fully automatic quenching industrial furnace，the product looks atmospheric.。