Introduction to High temperature continuous quenching furnace, introduction to heating furnace function advantages and characteristics

High temperature continuous quenching furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，the product looks atmospheric.，in the course of work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，was developed and designed by One-combustion energy saving。

1、Brief introduction of High temperature continuous quenching furnace

High temperature continuous quenching furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，usually used in building materials, metallurgy, machinery, heat treatment, surface treatment and other fields，the advantage is It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.，at the start of the operation,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，the product looks atmospheric.。

High temperature continuous quenching furnace

2、Structural advantages of High temperature continuous quenching furnace

The High temperature continuous quenching furnace has the following structure

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. Radiation chamber

The heat load of the main place for High temperature continuous quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

High temperature continuous quenching furnace

3、High temperature continuous quenching furnace performance advantage

The advantages of High temperature continuous quenching furnace are as follows:

1. Extend the service life of equipment

The High temperature continuous quenching furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

2. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

3. Multiple fuel options

Although the High temperature continuous quenching furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

4. Uniform heating

The High temperature continuous quenching furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

5. Rapid temperature rise

The High temperature continuous quenching furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

High temperature continuous quenching furnace

4、High temperature continuous quenching furnace HD picture real shot

One-combustion energy saving High temperature continuous quenching furnace is completely upgraded, savoring the beauty of details.。

High temperature continuous quenching furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

5、Introduction of High temperature continuous quenching furnace characteristics

High temperature continuous quenching furnace has the following characteristics

1. Easy to maintain

The structural design of the High temperature continuous quenching furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Stable and reliable

The High temperature continuous quenching furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

4. Strong adaptability

The High temperature continuous quenching furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

5. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some High temperature continuous quenching furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

High temperature continuous quenching furnace

6、Introduction of advantages of High temperature continuous quenching furnace

High temperature continuous quenching furnaces have the following advantages.

1. Reduce operating costs

The efficient combustion and waste heat recovery system of the High temperature continuous quenching furnace can significantly reduce energy consumption, thus reducing operating costs.

2. Multiple fuel options

Although the High temperature continuous quenching furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

3. Intelligent control

The High temperature continuous quenching furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

4. Efficient combustion

The High temperature continuous quenching furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

5. Extend the service life of equipment

The High temperature continuous quenching furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

High temperature continuous quenching furnace

High temperature continuous quenching furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，features include Strong adaptability, Stable and reliable, Easy to maintain, Stable and reliable and Easy to maintain，multifunctional, with functions such as quench, temper, hardening and tempering, heat treatment and normalizing。