What is a Automatic continuous quenching industrial furnace? Introduction to the advantages, characteristics, and principles of the heating furnace

Automatic continuous quenching industrial furnaceIt is a forging heating device using gas as fuel.，multifunctional, with functions such as quench, Forging heating, Casting heating, heat treatment and normalizing，features include energy-efficient, Easy to maintain, energy saving and environmental protection, Strong adaptability and Easy to control。The following is to introduce the Automatic continuous quenching industrial furnace:

1、Brief introduction of Automatic continuous quenching industrial furnace

Automatic continuous quenching industrial furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，the advantage is Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.，is a Automatic continuous quenching industrial furnace，It is a product series that integrates Improve production efficiency, Energy conservation and environmental protection, Metal melting and casting, Metal forging heating and Metal heat treatment，it is an ideal choice for customers to buy Automatic continuous quenching industrial furnace。

Automatic continuous quenching industrial furnace

2、Introduction of Automatic continuous quenching industrial furnace characteristics

Automatic continuous quenching industrial furnace has the following characteristics

1. Strong adaptability

The Automatic continuous quenching industrial furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

2. Stable and reliable

The Automatic continuous quenching industrial furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Automatic continuous quenching industrial furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

4. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

5. Easy to maintain

The structural design of the Automatic continuous quenching industrial furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Automatic continuous quenching industrial furnace

3、Structural advantages of Automatic continuous quenching industrial furnace

The Automatic continuous quenching industrial furnace has the following structure

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. Radiation chamber

The heat load of the main place for Automatic continuous quenching industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Automatic continuous quenching industrial furnace

4、Automatic continuous quenching industrial furnace application

Automatic continuous quenching industrial furnaces have the following purposes.

1. Metal heat treatment

In addition to forging heating, Automatic continuous quenching industrial furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Improve production efficiency

The Automatic continuous quenching industrial furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Energy conservation and environmental protection

The Automatic continuous quenching industrial furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Automatic continuous quenching industrial furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Energy conservation and environmental protection

The Automatic continuous quenching industrial furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Automatic continuous quenching industrial furnace

5、On-site real shot of Automatic continuous quenching industrial furnace

the product looks atmospheric., advanced technology, complete specifications and models。

Automatic continuous quenching industrial furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

6、Automatic continuous quenching industrial furnace price consultation

The Automatic continuous quenching industrial furnace price is introduced as follows:

1. product quality

The selling price of excellent quality products is also high, so users should also consider the quality and price of products comprehensively when purchasing products, so as to buy products with high cost performance.

2. sales mode

Manufacturers mainly implement the sales mode of small profits but quick turnover and online direct sales. The prices of products are generally low, and the prices are clearly marked, and they will not be more expensive at will. In addition, manufacturers mainly establish communication and negotiation relations with customers through the Internet and telephone, which can greatly reduce the investment in facade expenses, and the production cost of manufacturers is low, so the price of Automatic continuous quenching industrial furnace is low.

3. product configuration

Configuration refers to the hardware composition of the product, which mainly includes material selection, parts selection, etc. The higher the overall configuration of the product, the higher the price of the Automatic continuous quenching industrial furnace, which is beyond doubt. One-combustion energy saving makes every product with great care in the attitude of being highly responsible to customers, so the price of One-combustion energy saving Automatic continuous quenching industrial furnace is reasonable for products with the same configuration.

4. market quotation

In order to build their own brands, some manufacturers deliberately reduce the price of Automatic continuous quenching industrial furnace. The price of competitors will affect the pricing of equipment more or less, and the price may be lower.

5. model

The same product, with different specifications and models, requires different materials and accessories when manufacturing. Moreover, the products with different specifications and models have different performance, and the manufacturers have different production costs, so the prices of products with different specifications and models are also different.

Automatic continuous quenching industrial furnace

Automatic continuous quenching industrial furnaceit has the functions of anneal, Forging heating, temper, quench and hardening and tempering，Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.，at runtime,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.。