What is a Double chamber quenching heat treatment furnace? Introduction to the advantages and characteristics of forging furnace functions

Double chamber quenching heat treatment furnaceIt is a forging heating device using gas as fuel.，the advantage is Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.，customizable。

1、Brief introduction of Double chamber quenching heat treatment furnace

Double chamber quenching heat treatment furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，is based on One-combustion energy saving is an advanced Double chamber quenching heat treatment furnace developed by our company in combination with the actual situation of the industry。

Double chamber quenching heat treatment furnace

2、Double chamber quenching heat treatment furnace HD picture real shot

The Double chamber quenching heat treatment furnace has been upgraded, and the beauty of details is appreciated.。

Double chamber quenching heat treatment furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Structural advantages of Double chamber quenching heat treatment furnace

The Double chamber quenching heat treatment furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Radiation chamber

The heat load of the main place for Double chamber quenching heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Double chamber quenching heat treatment furnace

4、Double chamber quenching heat treatment furnace use

The purpose of Double chamber quenching heat treatment furnace is introduced as follows:

1. Metal forging heating

The Double chamber quenching heat treatment furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Improve production efficiency

The Double chamber quenching heat treatment furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Energy conservation and environmental protection

The Double chamber quenching heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal heat treatment

In addition to forging heating, Double chamber quenching heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Double chamber quenching heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Double chamber quenching heat treatment furnace

5、Functional advantages of Double chamber quenching heat treatment furnace

Double chamber quenching heat treatment furnaces have the following advantages.

1. Wide application range

The Double chamber quenching heat treatment furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

2. easy to operate

The operation interface of the Double chamber quenching heat treatment furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

3. Uniform heating

The Double chamber quenching heat treatment furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

4. Efficient combustion

The Double chamber quenching heat treatment furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

5. Extend the service life of equipment

The Double chamber quenching heat treatment furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

Double chamber quenching heat treatment furnace

Double chamber quenching heat treatment furnaceUniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.，the product looks atmospheric.。