Introduction to Rotary quenching heating furnace, heating furnace specifications, model parameters
Rotary quenching heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.,It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.,The price is relatively low.,reliable quality。The following is to introduce the Rotary quenching heating furnace:
1、Brief introduction of Rotary quenching heating furnace
Rotary quenching heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.,is a popular Rotary quenching heating furnace。
Rotary quenching heating furnace
2、Rotary quenching heating furnace function
Rotary quenching heating furnacemultifunctional, with functions such as quench, hardening and tempering, Casting heating, anneal and heat treatment,It has a wide range of uses, and is often used inImprove production efficiency,Metal tempering,Energy conservation and environmental protection,Metal melting and casting,Improve production efficiency and so on,The structural design is more advanced and reasonable.,it is usually composed of furnace chamber, Radiation chamber, ventilation system, combustor and ventilation system,has been favored by more and more customers.。
Rotary quenching heating furnace
3、Structural advantages of Rotary quenching heating furnace
The Rotary quenching heating furnace has the following structure
- Radiation chamber
- convection chamber
- ventilation system
- furnace chamber
- Waste heat recovery system
The heat load of the main place for Rotary quenching heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.
The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.
Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.
A space for holding metallic materials for heating.
Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.
Rotary quenching heating furnace
4、Rotary quenching heating furnace field real shot
On-site aerial photography of Rotary quenching heating furnace。
Rotary quenching heating furnace
As you can see from the live video.,One-combustion energy saving It is a forging heating device using gas as fuel.。
5、Structural characteristics of Rotary quenching heating furnace
The Rotary quenching heating furnace structure is introduced as follows:
- combustor
- Waste heat recovery system
- ventilation system
- Radiation chamber
- furnace chamber
The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.
Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.
Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.
The heat load of the main place for Rotary quenching heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.
A space for holding metallic materials for heating.
Rotary quenching heating furnace
6、How to choose the right product manufacturer?
Choosing a suitable Rotary quenching heating furnace manufacturer requires comprehensive consideration of many aspects. First of all, we should examine the strength of manufacturers, including production capacity, R&D team and industry experience. Strong manufacturers can better ensure product supply and innovation ability. Secondly, product quality is the key, and it is evaluated by product certification, material selection and manufacturing process to ensure the durability of products. Product performance can not be ignored, so we should choose manufacturers with matching technical parameters, rich types and customized services according to actual needs. After-sales service is equally important. Professional and timely service team, perfect after-sales content and extensive service network can make users worry about nothing. In addition, market reputation is also an important reference. We can understand the reputation and status of manufacturers through customer evaluation, industry reputation and award-winning honor. Finally, it is necessary to analyze the price and cost performance, and on the premise of ensuring the quality and performance, choose a manufacturer with reasonable price and high cost performance, so as to purchase Rotary quenching heating furnace products that meet the demand and have good cost performance.。
One-combustion energy saving
Rotary quenching heating furnaceit has been widely used in pharmacy, Machinery manufacturing, aerospace, war industry, electron and other industries,the advantage is The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.,it has the functions of hardening and tempering, temper, quench, normalizing and Casting heating。
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