What is a Low temperature tube quenching furnace? Introduction to the advantages and characteristics of forging furnace functions

Low temperature tube quenching furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，super quality and competitive price。The following is to introduce the Low temperature tube quenching furnace:

1、Brief introduction of Low temperature tube quenching furnace

Low temperature tube quenching furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，it is mainly composed of recovery of waste heat, Radiation chamber, combustor, ventilation system and convection chamber，multifunctional, with functions such as hardening and tempering, Forging heating, quench, Casting heating and normalizing，it is an ideal choice for customers to buy Low temperature tube quenching furnace。

Low temperature tube quenching furnace

2、Low temperature tube quenching furnace advantage

The advantages of Low temperature tube quenching furnace are as follows:

1. Improve product quality

Because the Low temperature tube quenching furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

2. Reduce operating costs

The efficient combustion and waste heat recovery system of the Low temperature tube quenching furnace can significantly reduce energy consumption, thus reducing operating costs.

3. Efficient combustion

The Low temperature tube quenching furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

4. Wide application range

The Low temperature tube quenching furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

5. Multiple fuel options

Although the Low temperature tube quenching furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

Low temperature tube quenching furnace

3、Low temperature tube quenching furnace characteristics

The Low temperature tube quenching furnace features are as follows:

1. Stable and reliable

The Low temperature tube quenching furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

2. Efficient heating

The Low temperature tube quenching furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

3. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

4. Strong adaptability

The Low temperature tube quenching furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

5. Easy to maintain

The structural design of the Low temperature tube quenching furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Low temperature tube quenching furnace

4、Low temperature tube quenching furnace structure

The Low temperature tube quenching furnace structure is introduced as follows:

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. furnace chamber

A space for holding metallic materials for heating.

3. Radiation chamber

The heat load of the main place for Low temperature tube quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Low temperature tube quenching furnace

5、Working principle of Low temperature tube quenching furnace

Low temperature tube quenching furnaceat the start of the operation,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，the product looks atmospheric.。

Low temperature tube quenching furnace

6、Low temperature tube quenching furnace characteristics

The Low temperature tube quenching furnace features are as follows:

1. Strong adaptability

The Low temperature tube quenching furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

2. Efficient heating

The Low temperature tube quenching furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

3. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Low temperature tube quenching furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

4. Easy to maintain

The structural design of the Low temperature tube quenching furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

5. Stable and reliable

The Low temperature tube quenching furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Low temperature tube quenching furnace

Low temperature tube quenching furnaceIt is a forging heating device using gas as fuel.，It is a product series that integrates Metal melting and casting, Improve production efficiency, Energy conservation and environmental protection, Metal forging heating and Metal tempering，the main features are Easy to maintain, Strong adaptability, Stable and reliable, energy saving and environmental protection and Strong adaptability。