Introduction to Regenerative burner chamber furnace, forging furnace advantages, characteristics and principles

Regenerative burner chamber furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，multifunctional, with functions such as Forging heating, normalizing, anneal, temper and Casting heating，is a popular Regenerative burner chamber furnace。

1、Brief introduction of Regenerative burner chamber furnace

Regenerative burner chamber furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，be loved by our customers.。

Regenerative burner chamber furnace

2、Regenerative burner chamber furnace field real shot

Provide high-definition Regenerative burner chamber furnace real shot, a variety of specifications and models for customers to visit.。

Regenerative burner chamber furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Structural advantages of Regenerative burner chamber furnace

The Regenerative burner chamber furnace structure is introduced as follows:

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. furnace chamber

A space for holding metallic materials for heating.

Regenerative burner chamber furnace

4、Regenerative burner chamber furnace application

Regenerative burner chamber furnaces have the following purposes.

1. Metal tempering

By properly heating and cooling the metal material, the Regenerative burner chamber furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Improve production efficiency

The Regenerative burner chamber furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Energy conservation and environmental protection

The Regenerative burner chamber furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal forging heating

The Regenerative burner chamber furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Improve production efficiency

The Regenerative burner chamber furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Regenerative burner chamber furnace

5、Working principle of Regenerative burner chamber furnace

Regenerative burner chamber furnaceat the start of the operation,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，It is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，the advantage is Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.。

Regenerative burner chamber furnace

Regenerative burner chamber furnaceIt is mostly used in Improve production efficiency, Metal forging heating, Metal tempering, Metal melting and casting, Metal heat treatment, Energy conservation and environmental protection and so on，It is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，the product looks atmospheric.。