Introduction to Automatic temperature control box type heating furnace and forging furnace structure principle

Automatic temperature control box type heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.，it has the functions of Forging heating, anneal, normalizing, temper and Casting heating。The following is to introduce the Automatic temperature control box type heating furnace:

1、Brief introduction of Automatic temperature control box type heating furnace

Automatic temperature control box type heating furnaceIt is a forging heating device using gas as fuel.。

Automatic temperature control box type heating furnace

2、Introduction of Automatic temperature control box type heating furnace characteristics

Automatic temperature control box type heating furnace has the following characteristics

1. Stable and reliable

The Automatic temperature control box type heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

2. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Automatic temperature control box type heating furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

3. Strong adaptability

The Automatic temperature control box type heating furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

4. Efficient heating

The Automatic temperature control box type heating furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

5. Easy to maintain

The structural design of the Automatic temperature control box type heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Automatic temperature control box type heating furnace

3、Automatic temperature control box type heating furnace application

Automatic temperature control box type heating furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Automatic temperature control box type heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Energy conservation and environmental protection

The Automatic temperature control box type heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Metal heat treatment

In addition to forging heating, Automatic temperature control box type heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Metal forging heating

The Automatic temperature control box type heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Improve production efficiency

The Automatic temperature control box type heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Automatic temperature control box type heating furnace

4、On-site real shot of Automatic temperature control box type heating furnace

The following pictures can be used for reference by new and old customers.。

Automatic temperature control box type heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

5、Automatic temperature control box type heating furnace structure composition

The Automatic temperature control box type heating furnace has the following structure

1. Radiation chamber

The heat load of the main place for Automatic temperature control box type heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Automatic temperature control box type heating furnace

6、How much is the Automatic temperature control box type heating furnace?

The Automatic temperature control box type heating furnace price is introduced as follows:

1. company strength

Direct selling by manufacturers and sales by middlemen will also affect product prices. There are not too many links among direct selling products, so the cost required by manufacturers is low, and the price of Automatic temperature control box type heating furnace is low. Customers can also put products into production in advance. On the contrary, when purchasing products from middlemen, there are not only many links, but also the price of Automatic temperature control box type heating furnace is much higher, so customers should choose products directly sold by manufacturers when purchasing.

2. Quality advantages and disadvantages

The service life of products with excellent quality will be longer, and at the same time, such products are very high in science and technology, which will create higher benefits for customers and make the price generally high, which is the main reason for the high price.

3. Overall configuration

Products of the same style, different configurations, the product price is definitely different, therefore, the Automatic temperature control box type heating furnace price is affected by the configuration, and the price varies.

4. model

There are many specifications and models of Automatic temperature control box type heating furnace in the market now. Under normal circumstances, the price of large-sized Automatic temperature control box type heating furnace is definitely higher than that of small-sized Automatic temperature control box type heating furnace.

5. select a qualified person

The raw materials used by different manufacturers will also be different. The better the raw materials, the better the quality and performance of the products and the higher the price. On the contrary, the products made of ordinary materials have low production costs and much lower prices.

Automatic temperature control box type heating furnace

Automatic temperature control box type heating furnacemultifunctional, with functions such as hardening and tempering, heat treatment, quench, Forging heating and hardening and tempering，is a popular Automatic temperature control box type heating furnace。