What is a Automatic top cylinder heating furnace? Introduction to the Working Principle of Forging furnace

Automatic top cylinder heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。

1、Brief introduction of Automatic top cylinder heating furnace

Automatic top cylinder heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，the advantage is Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.，is a common Automatic top cylinder heating furnace，has been favored by more and more customers.。

Automatic top cylinder heating furnace

2、Working principle of Automatic top cylinder heating furnace

Automatic top cylinder heating furnacein the course of work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。

Automatic top cylinder heating furnace

3、Introduction of advantages of Automatic top cylinder heating furnace

Automatic top cylinder heating furnaces have the following advantages.

1. Extend the service life of equipment

The Automatic top cylinder heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

2. Multiple fuel options

Although the Automatic top cylinder heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

3. Uniform heating

The Automatic top cylinder heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

4. Reduce operating costs

The efficient combustion and waste heat recovery system of the Automatic top cylinder heating furnace can significantly reduce energy consumption, thus reducing operating costs.

5. Efficient combustion

The Automatic top cylinder heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

Automatic top cylinder heating furnace

4、Structural advantages of Automatic top cylinder heating furnace

The Automatic top cylinder heating furnace has the following structure

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. Radiation chamber

The heat load of the main place for Automatic top cylinder heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. furnace chamber

A space for holding metallic materials for heating.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Automatic top cylinder heating furnace

5、Structural characteristics of Automatic top cylinder heating furnace

The Automatic top cylinder heating furnace structure is introduced as follows:

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

3. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

4. Radiation chamber

The heat load of the main place for Automatic top cylinder heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. furnace chamber

A space for holding metallic materials for heating.

Automatic top cylinder heating furnace

6、Company preferential activities

Automatic top cylinder heating furnace is a new type of Forging furnace introduced by One-combustion energy saving manufacturer, which has a wide range of applications, complete structural design and high working efficiency. It is an ideal equipment for Household necessities and other industries. Now consult One-combustion energy savingproduce的Automatic top cylinder heating furnace, you can enjoy the discount, and there are many activities for you, such as full reduction and full reduction。

One-combustion energy saving

Automatic top cylinder heating furnacemultifunctional, with functions such as heat treatment, hardening and tempering, normalizing, temper and Casting heating，Commonly used inEnergy conservation and environmental protection,Metal melting and casting,Energy conservation and environmental protection,Metal melting and casting,Metal tempering and so on。