What is a Direct fired forging furnace? forging furnace specifications, models, and parameters

Direct fired forging furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，it has the functions of temper, hardening and tempering, normalizing, Forging heating and heat treatment，The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，is a kind of high quality and low price Direct fired forging furnace，is an advanced Direct fired forging furnace developed by our company in combination with the actual situation of the industry。The following is to introduce the Direct fired forging furnace:

1、Brief introduction of Direct fired forging furnace

Direct fired forging furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，the product looks beautiful.，the advantage is The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.，is developed and improved by One-combustion energy saving。

Direct fired forging furnace

2、Direct fired forging furnace function

Direct fired forging furnacemultifunctional, with functions such as hardening and tempering, temper, quench, normalizing and anneal，It is a forging heating device using gas as fuel.，It has a wide range of uses, including Metal forging heating, Metal forging heating, Metal heat treatment, Metal melting and casting and Improve production efficiency。

Direct fired forging furnace

3、Functional advantages of Direct fired forging furnace

Direct fired forging furnaces have the following advantages.

1. Reduce operating costs

The efficient combustion and waste heat recovery system of the Direct fired forging furnace can significantly reduce energy consumption, thus reducing operating costs.

2. Intelligent control

The Direct fired forging furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

3. Multiple fuel options

Although the Direct fired forging furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

4. Rapid temperature rise

The Direct fired forging furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

5. Uniform heating

The Direct fired forging furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

Direct fired forging furnace

4、Direct fired forging furnace structure composition

The Direct fired forging furnace has the following structure

1. furnace chamber

A space for holding metallic materials for heating.

2. Radiation chamber

The heat load of the main place for Direct fired forging furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Direct fired forging furnace

5、Direct fired forging furnace price advantage

The Direct fired forging furnace price is introduced as follows:

1. Product technology

Each customer needs different products, wants to achieve different purposes, and has different product technical design. The higher or more advanced the technical requirements, the more the product cost will be, and the price will increase with the increase of cost. On the contrary, the price will be cheaper.

2. Model size

The same product, with different specifications and models, requires different materials and accessories when manufacturing. Moreover, the products with different specifications and models have different performance, and the manufacturers have different production costs, so the prices of products with different specifications and models are also different.

3. Service factor

There is a close relationship between service and price. High-quality service can not only avoid all worries in the process of product use, but also improve the overall strength and comprehensive credibility of manufacturers. In order to improve the service quality, One-combustion energy saving Direct fired forging furnace manufacturers provide comprehensive services for customers and products before, during and after sale, and at the same time make the price as favorable as possible to new and old customers, so that the Direct fired forging furnace price can meet the purchasing needs of customers.

4. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

5. quality

The quality of the Direct fired forging furnace is the key factor that affects its price. The manufacturer of high-quality products has high cost in production and high product performance, which can bring higher economic benefits to customers. Because the manufacturer of high-quality products has high production investment, the manufacturer is on the high side when positioning the Direct fired forging furnace price.

Direct fired forging furnace

6、Company selection skills

Choosing a suitable Direct fired forging furnace manufacturer requires comprehensive consideration of many aspects. First of all, we should examine the strength of manufacturers, including production capacity, R&D team and industry experience. Strong manufacturers can better ensure product supply and innovation ability. Secondly, product quality is the key, and it is evaluated by product certification, material selection and manufacturing process to ensure the durability of products. Product performance can not be ignored, so we should choose manufacturers with matching technical parameters, rich types and customized services according to actual needs. After-sales service is equally important. Professional and timely service team, perfect after-sales content and extensive service network can make users worry about nothing. In addition, market reputation is also an important reference. We can understand the reputation and status of manufacturers through customer evaluation, industry reputation and award-winning honor. Finally, it is necessary to analyze the price and cost performance, and on the premise of ensuring the quality and performance, choose a manufacturer with reasonable price and high cost performance, so as to purchase Direct fired forging furnace products that meet the demand and have good cost performance.。

One-combustion energy saving

Direct fired forging furnaceusually used in light industry, chemical industry, material, Machinery manufacturing, electron and other fields，the product looks atmospheric.，it has the characteristics of Strong adaptability, Easy to control, Easy to maintain, energy-efficient and Easy to maintain。