Introduction to High temperature tube quenching furnace, Forging furnace specifications, model parameters

High temperature tube quenching furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，Easy to control,Strong adaptability,Stable and reliable,energy saving and environmental protection,energy-efficient，is a High temperature tube quenching furnace，Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.，multifunctional, with functions such as heat treatment, normalizing, Forging heating, hardening and tempering and temper。The following is to introduce the High temperature tube quenching furnace:

1、Brief introduction of High temperature tube quenching furnace

High temperature tube quenching furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，the product looks beautiful.，has been favored by more and more customers.。

High temperature tube quenching furnace

2、Structural advantages of High temperature tube quenching furnace

The High temperature tube quenching furnace has the following structure

1. Radiation chamber

The heat load of the main place for High temperature tube quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. furnace chamber

A space for holding metallic materials for heating.

3. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

High temperature tube quenching furnace

3、High temperature tube quenching furnace function

High temperature tube quenching furnaceit has the functions of quench, anneal, hardening and tempering, normalizing and anneal，is based on One-combustion energy saving is a High temperature tube quenching furnace newly developed by One-combustion energy saving。

High temperature tube quenching furnace

4、High temperature tube quenching furnace video

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site High temperature tube quenching furnacet operation, and helps customers to deeply understand the product production process and production site, and gain favorable comments and recognition from customers.。

High temperature tube quenching furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd at the start of the operation,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。

5、High temperature tube quenching furnace characteristics

The High temperature tube quenching furnace features are as follows:

1. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

2. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

3. Easy to maintain

The structural design of the High temperature tube quenching furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

4. Efficient heating

The High temperature tube quenching furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

5. Easy to control

The combustion system and ventilation system of the High temperature tube quenching furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

High temperature tube quenching furnace

6、High temperature tube quenching furnace quotation

The High temperature tube quenching furnace price is introduced as follows:

1. Brand strength

At present, there are various brands of High temperature tube quenching furnace in Jinan. The performance, quality and after-sales of products under different brands are different, and the prices of High temperature tube quenching furnace are different.

2. regional difference

The consumption level will be different in different regions. When pricing equipment, many manufacturers often set the price according to the consumption level of the region. If the consumption level is high, the price will be correspondingly high, otherwise, the price will be very low.

3. raw material

The raw materials used by different manufacturers will also be different. The better the raw materials, the better the quality and performance of the products and the higher the price. On the contrary, the products made of ordinary materials have low production costs and much lower prices.

4. product costs

Production costs include raw material costs, labor costs, other costs, etc., which manufacturers need to invest when producing products, but these factors are not certain. They are affected by the market. When one factor in the market changes, the production costs of manufacturers will also change, and the price of High temperature tube quenching furnace will also fluctuate to some extent.

5. product quality

The quality of the product determines the production process and results. Good quality means that the raw materials of the product are better and the price will definitely be higher.

High temperature tube quenching furnace

High temperature tube quenching furnaceIt is mostly used in Energy conservation and environmental protection, Metal tempering, Improve production efficiency, Metal forging heating, Energy conservation and environmental protection, Metal melting and casting and so on，is a kind of high quality and low price High temperature tube quenching furnace，the advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.。