Introduction to continuous heating furnace, forging furnace advantages, characteristics and principles

continuous heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，it has been widely used in material, aerospace, Household necessities, Machinery manufacturing, heat treatment and other industries，it has the characteristics of Stable and reliable, Easy to control, energy-efficient, energy saving and environmental protection and Easy to maintain。

1、Brief introduction of continuous heating furnace

continuous heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，it is mainly composed of ventilation system, combustor, ventilation system, furnace chamber and combustor，continuous heating furnaceSimple structure and advanced technology.。

continuous heating furnace

2、continuous heating furnace principle

continuous heating furnaceat runtime,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，It is a product series that integrates Metal heat treatment, Metal melting and casting, Energy conservation and environmental protection, Improve production efficiency and Metal forging heating，reliable quality，low in price。

continuous heating furnace

3、continuous heating furnace performance advantage

continuous heating furnaces have the following advantages.

1. Extend the service life of equipment

The continuous heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

2. Reduce operating costs

The efficient combustion and waste heat recovery system of the continuous heating furnace can significantly reduce energy consumption, thus reducing operating costs.

3. Rapid temperature rise

The continuous heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

4. easy to operate

The operation interface of the continuous heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

5. Uniform heating

The continuous heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

continuous heating furnace

4、continuous heating furnace structure composition

The continuous heating furnace structure is introduced as follows:

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. furnace chamber

A space for holding metallic materials for heating.

continuous heating furnace

5、On-site real shot of continuous heating furnace

The details of the continuous heating furnace are displayed in many directions, and the continuous heating furnace is beautiful and cost-effective.。

continuous heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

6、Why choose One-combustion energy saving?

Choosing a suitable continuous heating furnace manufacturer requires comprehensive consideration of many aspects. First of all, we should examine the strength of manufacturers, including production capacity, R&D team and industry experience. Strong manufacturers can better ensure product supply and innovation ability. Secondly, product quality is the key, and it is evaluated by product certification, material selection and manufacturing process to ensure the durability of products. Product performance can not be ignored, so we should choose manufacturers with matching technical parameters, rich types and customized services according to actual needs. After-sales service is equally important. Professional and timely service team, perfect after-sales content and extensive service network can make users worry about nothing. In addition, market reputation is also an important reference. We can understand the reputation and status of manufacturers through customer evaluation, industry reputation and award-winning honor. Finally, it is necessary to analyze the price and cost performance, and on the premise of ensuring the quality and performance, choose a manufacturer with reasonable price and high cost performance, so as to purchase continuous heating furnace products that meet the demand and have good cost performance.。

One-combustion energy saving

continuous heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，The overall structural design is simple and novel.，generally, it is composed of ventilation system, ventilation system, recovery of waste heat, Radiation chamber, convection chamber and other major components。