Introduction to Stepping bottom hybrid heating furnace and forging furnace structure principle

Stepping bottom hybrid heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，customizable。The following is to introduce the Stepping bottom hybrid heating furnace:

1、Brief introduction of Stepping bottom hybrid heating furnace

Stepping bottom hybrid heating furnaceIt is a forging heating device using gas as fuel.，at work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.。

Stepping bottom hybrid heating furnace

2、Stepping bottom hybrid heating furnace structure composition

The Stepping bottom hybrid heating furnace structure is introduced as follows:

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. furnace chamber

A space for holding metallic materials for heating.

3. Radiation chamber

The heat load of the main place for Stepping bottom hybrid heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. furnace chamber

A space for holding metallic materials for heating.

Stepping bottom hybrid heating furnace

3、Stepping bottom hybrid heating furnace performance advantage

The advantages of Stepping bottom hybrid heating furnace are as follows:

1. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

2. Efficient combustion

The Stepping bottom hybrid heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

3. Rapid temperature rise

The Stepping bottom hybrid heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

4. Intelligent control

The Stepping bottom hybrid heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

5. Reduce operating costs

The efficient combustion and waste heat recovery system of the Stepping bottom hybrid heating furnace can significantly reduce energy consumption, thus reducing operating costs.

Stepping bottom hybrid heating furnace

4、Introduction of Stepping bottom hybrid heating furnace characteristics

Stepping bottom hybrid heating furnace has the following characteristics

1. Stable and reliable

The Stepping bottom hybrid heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

2. Efficient heating

The Stepping bottom hybrid heating furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

3. Strong adaptability

The Stepping bottom hybrid heating furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

4. Strong adaptability

The Stepping bottom hybrid heating furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

5. Easy to control

The combustion system and ventilation system of the Stepping bottom hybrid heating furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

Stepping bottom hybrid heating furnace

5、Stepping bottom hybrid heating furnace function

Stepping bottom hybrid heating furnaceit has the functions of hardening and tempering, Casting heating, quench, normalizing and heat treatment。

Stepping bottom hybrid heating furnace

6、Stepping bottom hybrid heating furnace characteristics

The Stepping bottom hybrid heating furnace features are as follows:

1. Efficient heating

The Stepping bottom hybrid heating furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

2. Easy to maintain

The structural design of the Stepping bottom hybrid heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

3. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

4. Stable and reliable

The Stepping bottom hybrid heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. Strong adaptability

The Stepping bottom hybrid heating furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

Stepping bottom hybrid heating furnace

Stepping bottom hybrid heating furnaceis a popular Stepping bottom hybrid heating furnace，in the course of work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，Simple structure and reliable operation.，the main structure includes furnace chamber, convection chamber, recovery of waste heat, Radiation chamber, ventilation system and so on。