What is a Rotary tube quenching furnace? Introduction to the Working Principle of Forging furnace

Rotary tube quenching furnaceIt is a forging heating device using gas as fuel.。The following is to introduce the Rotary tube quenching furnace:

1、Brief introduction of Rotary tube quenching furnace

Rotary tube quenching furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，the main features are energy saving and environmental protection, Easy to control, Strong adaptability, energy-efficient and energy saving and environmental protection，multifunctional, with functions such as normalizing, Casting heating, heat treatment, Forging heating and hardening and tempering，is a kind of Rotary tube quenching furnace manufactured by One-combustion energy saving。

Rotary tube quenching furnace

2、Rotary tube quenching furnace advantage

The advantages of Rotary tube quenching furnace are as follows:

1. Rapid temperature rise

The Rotary tube quenching furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

2. easy to operate

The operation interface of the Rotary tube quenching furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

3. Efficient combustion

The Rotary tube quenching furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

4. Uniform heating

The Rotary tube quenching furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

5. Wide application range

The Rotary tube quenching furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

Rotary tube quenching furnace

3、Structural characteristics of Rotary tube quenching furnace

The Rotary tube quenching furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. Radiation chamber

The heat load of the main place for Rotary tube quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Rotary tube quenching furnace

4、On-site real shot of Rotary tube quenching furnace

The design of One-combustion energy saving Rotary tube quenching furnace is exquisite and elegant. Here are the high-definition pictures of One-combustion energy saving's factory products for our customers' reference. We need to make an appointment to visit the factory in advance for physical inspection.。

Rotary tube quenching furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

5、Rotary tube quenching furnace introduction video

You can buy Rotary tube quenching furnace according to your needs and show you Rotary tube quenching furnace videos.。

Rotary tube quenching furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd at work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.。

6、Rotary tube quenching furnace price advantage

The Rotary tube quenching furnace price is introduced as follows:

1. cost of production

Cost is a direct and fundamental factor that affects the price of Rotary tube quenching furnace. The manufacturing cost is reflected in the capital investment spent on raw materials, labor and technology, which is high in cost, high in Rotary tube quenching furnace price, low in cost and low in price.

2. After-sales service level

Service factors always affect the sales price of products, and high-quality service will make customers have greater satisfaction and recognition. The service factors mainly include pre-sales service, in-sales service and after-sales service. For each stage of service, our company takes the price factor into account and makes a reasonable judgment between service and price, so that the Rotary tube quenching furnace price and service can meet the actual needs of customers.

3. Reasonable cost

Product manufacturers are different, and the cost spent by each manufacturer in producing products is definitely different. The higher the cost of producing products, the higher the price of products set by manufacturers. On the contrary, the Rotary tube quenching furnace price is low.

4. Quality advantages and disadvantages

Quality generally refers to the quality of the product. The better the quality, the higher the quality of the product. Because the quality is directly proportional to the cost of the product, the price of the Rotary tube quenching furnace will vary greatly. One-combustion energy saving attaches great importance to the quality of products, and the formulation of prices is also reasonable.

5. Product technology

High-tech products need more advanced technology to support them, so products with higher performance will also lead to a general increase in their prices, and vice versa.

Rotary tube quenching furnace

Rotary tube quenching furnaceis a common Rotary tube quenching furnace，the advantage is The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.。